Electroducto Powerbus Unidades enchufables PBPFA/PBPQOR/PBPQO/PBPTB con interruptores automáticos de 10 a 100 A

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1 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units with A Circuit Breakers Electroducto Powerbus Unidades enchufables PBPFA/PBPQOR/PBPQO/PBPTB con interruptores automáticos de 10 a 100 A Canalisation préfabriquée Powerbus MC Unités enfichables PBPFA/PBPQOR/PBPQO/PBPTB avec disjoncteurs de 10 à 100 A Instruction Bulletin Boletín de instrucciones Directives d'utilisation B 02/2014 Retain for Future Use. / Conservar para uso futuro. / À conserver pour usage ultérieur.

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3 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units with A Circuit Breakers Class 5600 ENGLISH Instruction Bulletin B 02/2014 Retain for future use.

4 ENGLISH Hazard Categories and Special Symbols Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of hazards or to call attention to information that clarifies or simplifies a procedure. The addition of either symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Please Note FCC Notice DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury. NOTICE NOTICE is used to address practices not related to physical injury. The safety alert symbol is not used with this signal word. NOTE: Provides additional information to clarify or simplify a procedure. Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. This Class A digital apparatus complies with Canadian ICES-003.

5 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 Table of Contents Table of Contents Section 1: Introduction... 7 Related Documents... 7 ENGLISH Section 2: Safety Precautions... 9 Standard Application Precautions... 9 Reverse Feed Application Precautions (PBPFA Only) Section 3: Receiving, Handling, and Storage Receiving Handling Protection During Storage Section 4: Plug-In (Tap-off) Unit Interrupting Rating Section 5: Reverse Feed Label Placement (PBPFA only) Section 6: Installing the Plug-In (Tap-off) Unit onto the Busway Standard Application Precautions Reverse Feed Application Precautions (PBPFA Only) Pre-Installation Testing Installing the Plug-in Unit Onto the Busway Wire Installation Wiring Diagram Section 7: Operation Turning the Plug-in Unit to the ON (I) and OFF (O) Positions Plug-in Unit Hookstick Operation (Optional Accessory) Section 8: Removing the Plug-in (Tap-off) Unit From the Busway Standard Application Precautions Reverse Feed Application Precautions (PBPFA Only) Removing the Plug-In Unit from the Busway Section 9: Installing the Circuit Breaker in a Plug-In (Tap-Off) Unit Preparing a PBPFA Enclosure for FA Circuit Breaker Installation Installing the FA Circuit Breaker in a Plug-in Unit Enclosure Preparing a PBPQO/PBPQOB Enclosure Only for Circuit Breaker Installation Installing the QO/QOB Circuit Breaker in a Plug-In Unit Enclosure Section 10: Removing a Circuit Breaker from a Plug-In (Tap-Off) Unit Section 11: Standard Application Precautions Reverse Feed Application Precautions (PBPFA Only) Removing an FA Circuit Breaker from the PBPFA Plug-In Unit Removing a QO/QOB Circuit Breaker from the PBPQO/PBPQOB Plug-In Unit Installing Receptacles Into a PBPQOR Plug-In (Tap-Off) Unit Section 12: General Maintenance Schneider Electric All Rights Reserved 3

6 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B Table of Contents 02/2014 Section 13: Accessories and Replacement Parts ENGLISH Accessories Padlocking Standard Application Precautions Reverse Feed Application Precautions (PBPFA Only) Schneider Electric All Rights Reserved

7 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 List of Figures List of Figures Figure 1: Plug-In Unit Nameplate Figure 2: Busway Nameplate Figure 3: Reverse Feed Label Placement (Plug-In Unit Door) Figure 4: Reverse Feed Label Placement (Circuit Breaker) Figure 5: Securing the Plug-In Unit Cover Figure 6: Turning the Plug-In Unit On Figure 7: Testing Plug-in Unit Isolation Prior to Installation Figure 8: Inspect Plug-In Jaws Figure 9: Remove the Plug-in Unit Cover Figure 10: Plug-in Unit Mounting Hook(s) Location Figure 11: Plug-in Unit Top Flange Engagement Figure 12: Plug-in Unit Alignment Figure 13: Securing the Plug-in Unit Onto the Busway Figure 14: FA Load Side Wiring Figure 15: QO/QOB Load Side Wiring Figure 16: Tap Box Wiring Figure 17: Plug-In Unit Wiring Diagram Figure 18: Turning the Plug-in Unit to the ON and OFF Positions Figure 19: Turning the Plug-in Unit ON (I) and OFF (O) Using a Hookstick Figure 20: Removing the Enclosure Cover Figure 21: Three Short Line Side Terminal Screws Figure 22: Removing the Clear Insulator Figure 23: Installing the FA Circuit Breaker Figure 24: Installing Circuit Breaker Mounting Screws Figure 25: Install the Three Short Line Side Terminal Screws Figure 26: Install the Clear Insulator Figure 27: Preparing the PBPQO/PBPQOB Plug-in Unit Enclosure Figure 28: QO Circuit Breaker Installation Figure 29: QOB Circuit Breaker Installation Figure 30: QO Line Side Connection Figure 31: QOB Line Side Connection Figure 32: Turn the Circuit Breaker OFF Figure 33: Remove the Clear Insulator Figure 34: Remove the Three Short Line Side Terminal Screws Figure 35: Remove the Four Circuit Breaker Mounting Screws Figure 36: Removing the Circuit Breaker Figure 37: Turn the Circuit Breaker to OFF Figure 38: Remove the Enclosure Cover Figure 39: Removing the QO Circuit Breaker Figure 40: Removing the QOB Circuit Breaker Figure 41: Removing the QO/QOB Circuit Breaker ENGLISH List of Tables Table 1: Plug-In Unit Rating Information... 8 Table 2: Straight-Blade Devices Acceptable NEMA Receptacles.. 41 Table 3: Twist-Lock Devices Acceptable NEMA Receptacles Table 4: Accessories and Replacement Parts Schneider Electric All Rights Reserved 5

8 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B List of Figures 02/2014 ENGLISH Schneider Electric All Rights Reserved

9 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 Section 1 Introduction Section 1 Introduction This bulletin contains instructions to handle, store, install, operate, and maintain Powerbus A circuit breaker plug-in (tap-off) units manufactured by Schneider Electric. The purchaser s engineering, installation, and operating staff supervisors should familiarize themselves with this bulletin and become acquainted with the appearance and characteristics of the equipment. Read and understand this bulletin completely before performing the installation, operation, and maintenance steps provided. For additional circuit breaker information, refer to the appropriate Square D brand circuit breaker bulletin supplied with the equipment. NOTE: For accessories and replacement parts, refer to Table 5 on page 53. ENGLISH Related Documents Table 1: Instruction Bulletins for Reference Document No. Title URL Link D S1B99523 EAV39526 EAV39527 Powerbus Indoor Plug-In Busway PBPQOD, PBPQOU, PBPQHU Plug-In Units (Tap-Off Units) with A Circuit Breakers for Use on Powerbus Busway PBPEDU and PBPEGU Plug-In Units with A Circuit Breakers and PBPEGX Plug-In Units (Tap-Off Units) for Use on Powerbus Busway Powerbus Busway and NetShelter SX Enclosures: Server Rack- Mounting Busway Support System Schneider Electric All Rights Reserved 7

10 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B Section 1 Introduction 02/2014 ENGLISH Schneider Electric All Rights Reserved

11 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 Section 2 Safety Precautions Section 2 Safety Precautions Standard Application Precautions DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. This plug-in unit must be installed and serviced only by qualified electrical personnel. Do not install the circuit breaker type plug-in unit onto the busway without a circuit breaker installed. Use only Square D brand circuit breakers in this plug-in unit. The circuit breaker catalog prefix must match the plug-in unit prefix. Do not install, operate, or remove the plug-in unit with the cover open or removed. Turn off power to the busway before installing or removing the plug-in unit. Turn off the plug-in unit before opening or working inside the enclosure. Always use a properly rated voltage sensing device at all load side connections to confirm the plug-in unit is de-energized. Always use a properly rated voltage plug-in unit for the particular busway application. Only install plug-in units on busway sections with the same bus bar configurations, such as 3A to 3A, 4A to 4A, 4B to 4B, 5A to 5A, and 5B to 5B. Installing plug-in units on a busway with a different bus bar configuration causes a loss of continuity in the electrical system. ENGLISH Failure to follow these instructions will result in death or serious injury Schneider Electric All Rights Reserved 9

12 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B Section 2 Safety Precautions 02/2014 Reverse Feed Application Precautions (PBPFA Only) ENGLISH DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Turning the plug-in unit or circuit breaker to the OFF (O) position does not de-energize the cable terminals. Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. This equipment must only be installed and serviced by qualified electrical personnel. Before performing any work on or inside the plug-in unit, turn off power to all sources supplying the line and load side connections to the plugin unit. Always use a properly rated voltage sensing device to confirm power is off. Never install a reverse-feed circuit breaker type of plug-in unit onto the busway without having a FAL circuit breaker installed. Only install plug-in units on busway sections with the same bus bar configurations, such as 3A to 3A, 4A to 4A, 4B to 4B, 5A to 5A, and 5B to 5B. Installing plug-in units on a busway with a different bus bar configuration causes a loss of continuity in the electrical system. A Reverse Feed Label Kit (PBRFLKIT) must be applied to the plug-in unit before installing the plug-in unit onto the busway. The power cables connected to the load end of the circuit breaker are energized whether the circuit breaker is in the ON (I) position or the OFF (O) position. Always use a properly rated voltage plug-in unit for the particular busway application. Failure to follow these instructions will result in death or serious injury. Follow the safety label instructions on Powerbus equipment and inside this bulletin. Refer to Figures 1 and 2 (page 11) to locate the plug-in unit s bus bar configuration type and orientation to match the configuration and orientation with the busway sections Schneider Electric All Rights Reserved

13 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 Section 2 Safety Precautions Figure 1: Plug-In Unit Nameplate Top ENGLISH PBPQOD 4A 100CCCL A 240 VAC Bus Bar Configuration 3P4W Figure 2: Busway Nameplate 35,000 35,000 PBCE 4A 400ST120B 600 VAC 400 A Top Bus Bar Configuration 35,000 3P4W 100% 5foot 16 5foot Schneider Electric All Rights Reserved 11

14 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B Section 2 Safety Precautions 02/2014 ENGLISH Schneider Electric All Rights Reserved

15 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 Section 3 Receiving, Handling, and Storage Section 3 Receiving, Handling, and Storage Receiving Upon receipt, check the packing list against the equipment received to ensure that the order and shipment are complete. Claims for shortages or errors must be made in writing to Schneider Electric within 60 days after delivery. Failure to give such notice constitutes unqualified acceptance and a waiver of all such claims by the purchaser. Immediately inspect the equipment for any damage which may have occurred in transit. If damage is found or suspected, file a claim with the carrier immediately and notify Schneider Electric. Delivery of equipment to a carrier at any of the Schneider Electric plants or other shipping points constitutes delivery to the purchaser regardless of freight payment and title. All risk of loss or damage passes to the purchaser at that time. For details concerning claims for equipment shortages and other errors, refer to Terms and Conditions of Sale. ENGLISH Handling Protection During Storage Plug-in units for use on the Powerbus busway are shipped in corrugated cartons. Do not drop or perforate the cartons. Rough handling can cause damage to the electrical components contained within. Handle the plug-in units with care to avoid damage to internal components or to their finish. DANGER HAZARD OF ELECTRIC SHOCK, BURN, EXPLOSION, OR ARC FLASH Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. Protect this equipment from contaminants such as water, salts, concrete, and other corrosive environments before and during installation. Do not sit, walk, or stand on this equipment. Failure to follow these instructions can result in death or serious injury. NOTE: If the plug-in unit is not installed and energized immediately, store it in a clean, dry space with a uniform temperature. Plug-in units should not be stored outdoors. For additional handling and storage information, refer to NEMA bulletin BU Schneider Electric All Rights Reserved 13

16 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B Section 3 Receiving, Handling, and Storage 02/2014 ENGLISH Schneider Electric All Rights Reserved

17 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 Section 4 Plug-In (Tap-off) Unit Interrupting Rating Section 4 Plug-In (Tap-off) Unit Interrupting Rating DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Use only Square D brand circuit breakers in this plug-in unit. The circuit breaker catalog prefix must match the plug-in unit catalog prefix on the nameplate. ENGLISH Table 2: Plug-in Unit Catalog Prefix Plug-In Unit Rating Information Circuit Breaker Catalog Prefix Ampere Rating PBPFA FAL Failure to follow these instructions will result in death or serious injury. Refer to Table 2 for plug-in unit rating information: Listed Short-Circuit Rating Maximum Rating (Continuous Duty) Amperage Volts (ac) Amperage Volts (ac/dc) 25 k k k k 600 NOTE: All plug-in units with drop cords and connectors or receptacles are limited to the short circuit rating of 10 ka Vac / 250 Vdc QO QOB k Vac / 48 Vdc QO-H PBPQO QOB-H k Vac / NA QO-GFI QOB-GFI k Vac / NA QO-PL k Vac / NA PBPQOD QOU k Vac / 48 Vdc EDB: 1P k Vac PBPEDD EDB: 2P, 3P k 240/ Vac EGB: 1P k Vac EGB: 2P, 3P k 240/ Vac PBPTB N/A k Vac / 600 Vdc Refer to the circuit breaker voltage rating Schneider Electric All Rights Reserved 15

18 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B Section 4 Plug-In (Tap-off) Unit Interrupting Rating 02/2014 ENGLISH Schneider Electric All Rights Reserved

19 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 Section 5 Reverse Feed Label Placement (PBPFA only) Section 5 Reverse Feed Label Placement (PBPFA only) DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. This equipment must only be installed and serviced by qualified electrical personnel. Before installing, removing, or performing any work on or inside the plug-in unit, turn off power to all sources supplying the line and load side connections to the plug-in unit. Always use a properly rated voltage sensing device to confirm power is off. Never install a circuit breaker type of plug-in unit onto the busway without having a circuit breaker installed. Never install, operate, or remove the plug-in unit with the cover removed. ENGLISH Failure to follow these instructions will result in death or serious injury. NOTE: For reverse feed applications, the plug-in unit is used as the main circuit breaker. This application is approved for use on PBPFA type plug-in units only. 1. Place the Reverse Feed Danger label over the Standard Application Danger label. Figure 3: Reverse Feed Label Placement (Plug-In Unit Door) Schneider Electric All Rights Reserved 17

20 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B Section 5 Reverse Feed Label Placement (PBPFA only) 02/2014 ENGLISH 2. Place the Circuit Breaker Danger label onto the face of the clear plastic shield near the line side of the circuit breaker. Figure 4: Reverse Feed Label Placement (Circuit Breaker) Schneider Electric All Rights Reserved

21 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 Section 6 Installing the Plug-In (Tap-off) Unit onto the Busway Section 6 Installing the Plug-In (Tap-off) Unit onto the Busway Standard Application Precautions Ha DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. This plug-in unit must be installed and serviced only by qualified electrical personnel. Do not install the circuit breaker type plug-in unit onto the busway without a circuit breaker installed. Use only Square D brand circuit breakers in this plug-in unit. The circuit breaker catalog prefix must match the plug-in prefix. Do not install the plug-in unit with the cover open or removed. Turn off power to the busway before installing the plug-in unit. Only install plug-in units on busway sections with the same bus bar configurations, such as 3A to 3A, 4A to 4A, 4B to 4B, 5A to 5A, and 5B to 5B. Installing plug-in units on a busway with a different bus bar configuration causes a loss of continuity in the electrical system. Always use a properly rated voltage sensing device to confirm the plug-in unit is de-energized. Always use a properly rated voltage plug-in unit for the particular busway application. ENGLISH Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Always use a properly rated voltage plug-in unit for the particular busway application. Failure to follow this instruction will result in death or serious injury. Powerbus busway and plug-in (tap-off) units can be configured with an isolated ground. In the factory assembled plug-in unit with drop cords or receptacles that have a bar configuration of 4B or 5A, the connectors or receptacles are wired to the isolated ground. NOTE: Grounding through the prewired connections is only accomplished when the plug-in unit is installed on a busway equipped with an isolated ground. If these plug-in units are installed on a busway not equipped with isolated ground, the plug-in load is ungrounded Schneider Electric All Rights Reserved 19

22 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B Section 6 Installing the Plug-In (Tap-off) Unit onto the Busway 02/2014 Reverse Feed Application Precautions (PBPFA Only) ENGLISH DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. This equipment must only be installed and serviced by qualified electrical personnel. Before installing the plug-in unit onto the busway, turn off power to all sources supplying the line and load side connections to the plug-in unit. Always use a properly rated voltage sensing device to confirm power is off. Never install a circuit breaker type of plug-in unit onto the busway without a circuit breaker installed. Never install, operate, or remove the plug-in unit with the cover removed. A reverse Feed Label Kit PBRFLKIT must be applied to the plug-in unit before installing the plug-in unit onto the busway. Always use a properly rated voltage plug-in unit for the particular busway application. Only install plug-in units on busway sections with the same bus bar configurations, such as 3A to 3A, 4A to 4A, 4B to 4B, 5A to 5A, and 5B to 5B. Installing plug-in units on a busway with a different bus bar configuration causes a loss of continuity in the electrical system. Failure to follow these instructions will result in death or serious injury. NOTE: For reverse feed applications, the plug-in unit is used as the main circuit breaker. This application is approved for use on PBPFA type plug-in units only. If reverse-feeding a PBPFA plug-in unit, order Label Kit PBRFLKIT from the busway manufacturer, and apply the labels to the plugin unit before installing the plug-in unit onto the busway. Refer to Reverse Feed Label Placement (PBPFA only) on page 17 for proper label placement instructions Schneider Electric All Rights Reserved

23 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 Section 6 Installing the Plug-In (Tap-off) Unit onto the Busway Pre-Installation Testing If the following Danger label is on the plug-in unit enclosure, only install the plug-in unit on a busway with catalog numbers beginning with PBCX4B or PBCX5A. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH This plug-in unit is equipped with an isolated ground. Grounding of the load through this plug-in unit is only accomplished when the unit is installed on a busway equipped with an isolated ground. Use this plug-in only with an isolated ground busway with catalog numbers beginning with PBCX4B or PBCX5A. Installation of this plug-in unit on any other busway designations will result in an ungrounded load. ENGLISH Failure to follow these instructions can result in death or serious injury. Plug-in units with installed receptacles and with drop cords and connectors should only be installed onto a busway that operates at the same voltage as the connector(s)/receptacle(s). If the plug-in unit does not have a circuit breaker installed, refer to Installing the Circuit Breaker in a Plug-In (Tap-Off) Unit on page 33 before proceeding with the pre-installation testing and installation of the plug-in unit onto the busway. Before installing the plug-in unit onto the busway, perform the following steps to conduct a continuity test: 1. If a conduit will be installed in the plug-in unit: a. Remove the door screws, retaining the screws to secure the door after wiring is completed. b. Punch a conduit installation hole in the desired location (see Figure 23, Plug-in Unit Wiring Diagram, on page 30 for cable entry positions). c. Remove all debris from the enclosure interior. 2. Verify that the plug-in unit cover is secure (Figure 5). Figure 5: Securing the Plug-In Unit Cover Schneider Electric All Rights Reserved 21

24 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B Section 6 Installing the Plug-In (Tap-off) Unit onto the Busway 02/2014 ENGLISH 3. Turn the plug-in unit circuit breaker(s) to the ON (I) position. Figure 6: Turning the Plug-In Unit On 4. Use a continuity tester or 500 Vdc maximum megohmmeter to verify phase-to-phase, phase-to-neutral, and phase-to-ground isolation (Figure 7). NOTE: For any issues isolating the equipment, please contact your local Schneider Electric representative. Figure 7: Testing Plug-in Unit Isolation Prior to Installation 5. Turn the circuit breaker(s) to the OFF (O) position Schneider Electric All Rights Reserved

25 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 Section 6 Installing the Plug-In (Tap-off) Unit onto the Busway 6. Inspect the plug-in unit jaws for contamination. If necessary, clean the jaws and apply more joint compound (part number PJC7201). See Figure 8. Figure 8: Inspect Plug-In Jaws ENGLISH NOTE: If necessary, apply PJC7201 along the contact surfaces of the plug-in jaws. Installing the Plug-in Unit Onto the Busway Only install plug-in units on busway sections with the same bus bar configurations, such as 3A to 3A, 4A to 4A, 4B to 4B, 5A to 5A, and 5B to 5B. Installing plug-in units on a busway with a different bus bar configuration causes a loss of continuity in the electrical system. 1. Turn off all power to the busway equipment. Read the safety statements at the beginning of Installing the Plug-In (Tap-off) Unit onto the Busway on page 19 before installing the plug-in unit onto the busway. 2. Before installing the plug-in unit, remove the plug-in opening cover on the busway. Retain the cover for future use (Figure 9). Figure 9: Remove the Plug-in Unit Cover Schneider Electric All Rights Reserved 23

26 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B Section 6 Installing the Plug-In (Tap-off) Unit onto the Busway 02/2014 ENGLISH 3. Confirm the plug-in unit mounting hooks are positioned away from the busway (Figure 10). Figure 10: Plug-in Unit Mounting Hook(s) Location 4. Orient the plug-in unit so the TOP indication on the plug-in unit nameplate matches the TOP orientation of the busway nameplate. The busway and plug-in unit nameplates are marked with a TOP arrow (See Figure 1 on page 9). 5. Angle the plug-in unit so the load side mounting bracket can be hooked over the top flange of the busway (Figure 11). Figure 11: Plug-in Unit Top Flange Engagement 100 A Busway 400 A Busway 225 A Busway Schneider Electric All Rights Reserved

27 B Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units 02/2014 Section 6 Installing the Plug-In (Tap-off) Unit onto the Busway 6. Align the plug-in unit jaws with the busway plug-in opening using the indicating lines on the busway, located left of the plug-in opening with the left plug-in end wall. Press the line side of the plug-in unit toward the busway to fully engage the plug-in jaws (Figure 12). NOTE: The brackets above and below the plug-in jaws on the rear of the unit align the plug-in jaws vertically. ENGLISH Figure 12: Plug-in Unit Alignment NOTE: Conduit can be installed from left, right, or bottom of unit. 7. Rotate the load side mounting hooks 180 so the hooks face the top and bottom of the busway (Figure 13). Figure 13: Securing the Plug-in Unit Onto the Busway 8. Tighten the mounting hook nuts until the plug-in unit contacts the busway flanges. Torque to lb-in ( N m). Do not overtighten. 9. The PBPFA, PBPQO, PBPQOR, or PBPTB plug-in unit is ready for wiring. Refer to Wire Installation on page Schneider Electric All Rights Reserved 25

28 Powerbus Busway PBPFA/PBPQOR/PBPQO/PBPTB Plug-In Units B Section 6 Installing the Plug-In (Tap-off) Unit onto the Busway 02/2014 ENGLISH Wire Installation 1. Attach incoming line conductors and pull wire, sizing the wire according to NEC NFPA 70, based on circuit breaker amperage. 2. Install the wiring (Figure 14, Figure 15, and Figure 16), making all connection(s) according to the wiring diagram (Figure 23 on page 30). Refer to the circuit breaker faceplate label for circuit breaker lug torque information. Figure 14: FA Load Side Wiring NOTE: Conduit can be installed from left, right, or bottom of unit. Figure 15: QO/QOB Load Side Wiring Figure 16: Tap Box Wiring 3. After installing the wiring, place the plug-in opening cover in the plug-in unit and secure the cover, using the screws removed in Step 1 on page 23. Do not overtighten Schneider Electric All Rights Reserved

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