1 224 Threading Machine /4 4 Capacity OPERATOR S MANUAL Pour français voire page 25 Para ver el castellano vea la página 5 IMPORTANT For your own safety, before assembling and operating this unit, read this Operator s Manual carefully and completely. Learn the operation, applications and potential hazards peculiar to this unit.
2 224 Pipe and Bolt Threading Machine Table of Contents Recording Form for Machine Model and Serial Number... General Safety Information Work Area Safety...2 Electrical Safety...2 Personal Safety...2 Tool Use and Care...3 Service...3 Specific Safety Information Foot Switch Safety...3 Threading Machine Safety...4 Description, Specifications and Equipment Description...4 Specifications...4 Accessories...5 Die Heads and Dies...6 Machine Set-Up Performance Tips...6 Machine Bench/Stand Mounting and Transporting Mounting Machine On Bench...6 Transporting No. 224 Machine...7 Know Your Machine...7 Machine Operation Using Standard Equipment Check Oiling System...7 Electrical Power Source...7 Installing Pipe...7 Cutting Pipe with No. 764 Cutter...8 Pipe Reaming with No. 744 Reamer...8 Threading Pipe with Nos. 7 and 9 Self-Opening Die Heads and Nos. 73 and 93 Quick-Opening Die Heads...8 Threading Pipe with Nos. 74 and 94 Self-Opening Die Head (NPT/BSPT)...0 Threading Pipe with Nos. 74 and 94 Die Heads (NPSM/BSPP)... Installing Dies In Nos. 7 and 9 Die Heads (Right Hand Only)...2 Installing Dies In Nos. 74 and 94 Self-Opening Die Heads...2 Installing Dies In Nos. 73 and 93 Quick-Opening Die Heads (Left Hand Only)...2 No. 766 Saran Cutter Installing No. 766 Blade-Type Cutter...3 Oil Coolant Line Installation...3 Cutting Off with No. 766 Cutter...3 Stripping Saran and Plastic Lined Pipe...3 Threading Lined Pipe with No. 74/94 Die Head...4 No. 725 Cut Groove Die Head Grooving Pipe with No. 725 Cut Grooving Die Head...4 Beveling Pipe with No. 74/94 Cut Grooving Die Head...5 Adjusting No. 6 Geared Threader Cam Plate (Pipe Size) Adjustment Procedure...6 Thread Size Adjustment Procedure...6 Changing Posts for Straight or Tapered Threads...6 Changing Die Set...6 Operation Using No. 6 Geared Threader Installing and Operating Geared Threader Using No. 840A Universal Drive Shaft...7 Nos. 49 and 89 Nipple Chucks No. 49 Nipple Chuck...8 Short or Close Nipple Threading Procedure...8 No. 89 Nipple Chuck Short or Close Nipple Threading Procedure...9 Checking Thread Length and Depth...9 Maintenance Instructions Lubrication...20 Oil System Maintenance...20 Cleaning Oil System (Weekly)...20 Drive Belt Inspection...2 Jaw Insert Replacement...2 Wiring Diagrams...22 Lifetime Warranty...Back Cover ii Ridge Tool Company Elyria, Ohio U.S.A.
3 224 Pipe and Bolt Threading Machine IMPORTANT For your own safety, before assembling and operating this unit, read this Operator s Manual carefully and completely. Learn the operation, applications and potential hazards peculiar to this unit. 224 Pipe and Bolt Threading Machine Serial No. Record Serial Number below and retain product serial number which is located on nameplate.
4 224 Pipe and Bolt Threading Machine General Safety Information WARNING Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury. SAVE THESE INSTRUCTIONS! Work Area Safety. Keep work area clean and well lit. Cluttered benches and dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. 3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. 4. Do not let visitors contact the tool or extension cord. Such preventative measures reduce the risk of injury. Electrical Safety. Grounded tools must be plugged into an outlet, properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. Grounding pin Cover of grounded outlet box Grounding pin 2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electrical shock if your body is grounded. 3. Don t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electrical shock. 4. Do not abuse cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electrical shock. 5. When operating a power tool outside, use an outdoor extension cord marked W-A or W. These cords are rated for outdoor use and reduce the risk of electrical shock. 6. Connect the tool to an AC power supply that matches the name plate specifications. Incorrect voltage supply can cause electrical shock or burns. 7. Use only three-wire extension cords which have three-prong grounding plugs and three-pole receptacles which accept the machine plug. Use of other extension cords will not ground the tool and increase the risk of electrical shock. 8. Use proper extension cords. (See chart.) Insufficient conductor size will cause excessive voltage drop, loss of power and overheating. Minimum Wire Gauge for Cord Set Nameplate Amps Total Length (in feet) AWG 6 AWG 6 AWG AWG 6 AWG 4 AWG AWG 6 AWG 4 AWG AWG 2 AWG NOT RECOMMENDED Personal Safety. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medications. A moment of inattention while operating power tools may result in serious personal injury. 2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. 3. Avoid accidental starting. Be sure switch is OFF before plugging in. Carrying tools with your finger on the switch or plugging tools in that have the switch ON invites accidents. 4. Remove adjusting keys or switches before turning the tool ON. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. 2 Ridge Tool Company Elyria, Ohio U.S.A.
5 224 Pipe and Bolt Threading Machine 5. Do not over-reach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. 6. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Tool Use and Care. Use clamp or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. 2. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. 3. Do not use tool if switch does not turn it ON or OFF. Any tool that cannot be controlled with the switch is dangerous and must be repaired. 4. Disconnect plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce risk of starting tool accidentally. 5. Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. 6. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control. 7. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. 8. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool. 9. Inspect tool and extension cords periodically and replace if damaged. Damaged cords increase the risk of electrical shock. 0. Keep handles dry and clean; free from oil and grease. This allows for better control of the tool.. Store tools in dry place. Such measures reduce the risk of electrical shock. Service. Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified repair personnel could result in injury. 2. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance Section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electrical shock or injury. 3. Follow instructions for lubricating and changing accessories. Accidents are caused by poorly maintained tools. Specific Safety Information The Operator s Manual contains specific safety information and instructions for your protection against serious injuries including: Loss of fingers, hands, arms or other body parts if clothing or gloves get caught in moving parts; Electrical shock or burns from contact with wires, motor or other power drive parts; Impact injuries, including broken bones if machine tips over or workpiece falls; Eye injuries, including being blinded by the workpiece or workpiece chips. Read and follow safety labels on machine! Know the location and functions of all controls before using this tool. Foot Switch Safety The foot switch is for your safety. It lets you SHUT OFF the motor by removing your foot. If clothing should become caught in the machine, it will continue to wind up, pulling you into the machine. Because the machine has high torque, the clothing itself can bind around your arm or other body parts with enough force to crush or break bones. Ridge Tool Company Elyria, Ohio U.S.A. 3
6 224 Pipe and Bolt Threading Machine WARNING Clothing/gloves can be caught in moving parts. Fingers, hands, arms or other body parts can be crushed or broken. the machine or pipe. Clothing can be caught by the pipe resulting in entanglement and serious injury. 6. Do not use machine if foot switch is broken. Foot switch is a safety device to prevent serious injury. 7. Tighten chuck handwheel and engage rear centering device on the pipe before turning on the machine. Prevents oscillation of the pipe. 8. Lock foot switch when not in use. (See Figure.) Avoids accidental starting. Use foot switch. Do not wear gloves. Keep sleeves and jacket buttoned. Do not reach across machine because clothing can be drawn into moving parts. Operate machine from switch side only. Do not block or disconnect foot switch. Keep foot switch in working order. Make sure switch is in the OFF position before plugging in power cord. Make sure you can quickly remove your foot from the foot switch. Keep hands away from rotating pipe and fittings. Stop machine when screwing fittings on pipe or wiping thread. Use of this machine to tighten or remove fittings increases risk of injury. READ ABOVE WARNING CAREFULLY! Threading Machine Safety. Machine is made to thread and cut pipe or bolt. Follow instructions in Operator s Manual on machine uses. Other uses may increase the risk of injury. 2. Secure machine to bench or stand. Will keep the machine from tipping over. 3. Keep covers in place. Do not operate the machine with covers removed. Exposure to moving parts may result in entanglement and serious injury. 4. Support long heavy pipe with pipe supports. Will prevent tipping of the machine. 5. Do not wear gloves or loose clothing. Keep sleeves and jackets buttoned. Do not reach across Figure Locked Foot Switch SAVE THESE INSTRUCTIONS! Description, Specifications and Equipment Description The RIDGID Model 224 Pipe and Bolt Threading Machine is an electric, motor-driven machine that centers and chucks the pipe and rotates it while cutting, reaming and threading operations are performed. Left-hand or right-hand rotation can be selected with the REV/OFF/FOR switch. Threading dies are mounted in a Self-Opening Die Head. An integral oiling system is provided to flood the work with thread cutting oil during the threading operations. Specifications Threading Capacity...Pipe /4 through 4 Bolt /4 through 2 Cutter No Roll-type cutoff, self-centering, full floating Reamer No Positive-locking, blade-type, right-hand Chuck...RIDGID Wrenchless-type Rear Centering Device...Scroll operated, rotates with chuck Pump...Gerotor-type, self-priming Spindle Speeds...2 R.P.M. and 36 R.P.M. Switch FOR/OFF/REV...Heavy-Duty Rotary Foot Switch...ON/OFF Motor Control 4 Ridge Tool Company Elyria, Ohio U.S.A.
7 224 Pipe and Bolt Threading Machine Motor...Induction type, /2 Hp at 750 RPM 20V, Single phase AC (60 Hz only), 240V available on request, 5V-220V-240V (50 Hz available on request) CAUTION Shifting should be done with machine idling. DO NOT operate shift knob while under load. NOTE! Shift knob is in 36 RPM position when threading 2 pipe or less. When threading 2 /2 to 4 standard pipe or other high torque applications such as stainless steel or 30 RC rod, shift knob must be in 2 RPM position. Weight...46 lbs. Gallon NuClear Oil NOTE! Use of RIDGID Thread Cutting Oil is essential for producing high quality threads and maximizing die life. For information concerning its use and handling, refer to the labels on the oil containers. Disposal of the oil should be in accordance with government regulations. Accessories Stands: No legs w/tray No wheels w/tray No wheels w/enclosed cabinet No. 49 Nipple Chuck (Right Hand Only): Size Nipples...2 /2, 3, & 4 Minimum Nipple Length...3 /4 Maximum Nipple Length...7 /2 No. 725 Cut-Grooving Die Head Pipe Capacity...2 /2 through 4 Through-The-Head Oiling No. 89 Nipple Chuck (Right Hand Only): Pipe Adapters... /4 through 2 Stud Adapters... /4 through 2 UNC /4 through /2 UNF /4 through 2 BSW NOTE! No. 89 Nipple Chuck is used for threading close nipples No. 766 Blade-Type Cutter... /4 through 4 Pipe Supports: VJ /4 52 /2 RJ / /4 Threading pipe w/#6 geared threader and 840A Drive Shaft No. 6 Geared Threader...Threading 4 /2 to 6 pipe No. 840A Universal Drive Shaft...47 closed, 56 extended No. 450 Tristand Chain Vise... /8 5 Capacity No. 27 Vise... /8 6 Capacity No. BC60 Vise... /4 6 Capacity No. BC80 Vise... /2 8 Capacity No. 38 Oiler...Stops oil waste, keeps dies flooded. No. 6 Geared Threader...Threading 4 /2 to 6 pipe Die Heads: No. 7 or 9... /2 2 right hand NPT/NPSM or BSPT/BSPP No. 74 or /4 4 right hand NPT/NPSM or BSPT/BSPP Self-Opening No. 73 or /4 2 left hand NPT or BSPT No /4 Bolt Die Head No /8 2 Bolt Die Head Figure Machine Dimensions Ridge Tool Company Elyria, Ohio U.S.A. 5
8 224 Pipe and Bolt Threading Machine Die Heads and Dies Die Head Model No. 7 NPT 74 NPT 73 NPT 9 BSPT 94 BSPT 93 BSPT Capacity Pipe Bolt /4-2 /4-2 2 /2-4 /4-2 /4-2 /4-2 2 /2-4 /4-2 /4 - /8-2 Sets of Dies Pipe Bolt 3 6 UNC 4 UNF BSW 3 0 UNC 6 UNC 4 UNF Threads R.H L.H. X American National Series (High Speed) dies (8 T.P.I. /8-2 /2 ) (2 T.P.I. /2-2 /2 ), and (6 T.P.I. 3 /6-2 /2 ) General purpose Acme and Metric dies for 54 and 542 bolt die heads available on request. X X X X X X X X X Special Notes Self-opening die head Self-opening die head Quick-opening die head Self-opening die head Self-opening die head Quick-opening die head Alloy or high speed dies, UNC or UNF BSW or BSF right hand or left hand Alloy or high speed dies, UNC or UNF BSW or BSF right hand or left hand Machine Set-Up Performance Tips Simplicity of design and operation have made the RIDGID No. 224 Threading Machine easy to set up and use. Following the points below will provide the best performance.. Use sharp dies at all times. Dull dies require more power from motor and produce poor threads. 2. Always use RIDGID Thread Cutting Oil. Specially formulated for thread cutting, it increases die life and improves thread quality. 3. Support long lengths of pipe with a RIDGID Pipe Stand. 4. Grease main shaft bearings every six months or more often if the unit is subject to hard usage. (One grease fitting on each end of base; under top cover). Use a good grade of cup grease. (Figure 3) 5. RIDGID 224 Machines are furnished with 20 or 240 volt, 60 Hz Motors, single-phase only. Note color coding of wires. Black: line; white: neutral; Green: ground. RIDGID Model No. 224 machines are also furnished with 240, 220 or 5 volt, 50 Hz motors, single-phase only. Note color coding of wires. Brown: line; blue: neutral; green/yellow: earth. NOTE! See Electrical Safety Section for additional precautions and instructions. 7. Use only 5 ampere fuses minimum for 5V and 20V and 0 ampere fuses minimum for 220V and 240V. Machine Bench/Stand Mounting and Transporting The RIDGID Model No. 224 Pipe and Bolt Threading Machine is designed to be bench or stand mounted. Three stands are available including a four leg stand with tray and a two wheel stand with enclosed cabinet and a two wheel stand with tray. Mounting Machine On Bench To mount the unit on a bench, use four 3 /8 bolts in slots provided at each corner of machine base. Base dimensions are shown in Figure 2. Transporting No. 224 Machine. When a forklift is available, use a sling through the spindle to lift machine. (Figure 3A) 2. If machine is on a No. 00 Leg Stand, a forklift can be used without as sling. (Figure 3B) 6. Plug cord into any outlet which carries the same voltage as the motor (check nameplate). Be sure the motor and power supply are the same. Fifteen feet of oil resisting cord is furnished with the machine. Smaller gauge extension cords will cause a voltage drop and prevent efficient operation. Use only approved three conductor extension cords. 6 Ridge Tool Company Elyria, Ohio U.S.A.
9 224 Pipe and Bolt Threading Machine Machine Operation Using Standard Equipment WARNING Before proceeding, read Safety Information section thoroughly and familiarize yourself with basic machine components. Check Oiling System. Set up machine on stand or bench. A Figure 3 A - Transporting No. 224 Machine Using Sling B - Transporting No. 224 Machine Using Forklift CAUTION Do not lift machine by oil pan assembly or bottom cover (Figure 4) as extensive damage could result. 3. The No. 50 or 200 Wheeled Stand allows one man transportation over smooth surfaces. Know Your Machine Centering Device FOR/OFF/REV Switch Shift Knob 2RPM/36RPM Foot Switch No. 764 Cutter Chuck Jaw Handwheel Reservoir Pan Figure 4 No. 224 Pipe and Bolt Threading Machine B No. 200 Stand Self-Opening Die Head No. 744 Reamer Carriage Handwheel 2. Slide chip tray and draw tray out of reservoir pan. (Figure 4) 3. Fill reservoir with approximately 5 quarts of RIDGID Thread Cutting Oil. Reinstall draw tray and chip tray. 4. Plug power cord into grounded outlet. Voltage of outlet must be the same as voltage indicated on tag and name plate. 5. Place die head in DOWN position. 6. Turn REV/OFF/FOR switch to FOR (forward) position. 7. Step on foot switch. Oil will flow. Electrical Power Source Locate a power source as identified on the machine or motor name plate. See minimum wire gage chart, page 2, if extension cord used. Installing Pipe. Measure and mark length of pipe to be worked. 2. If pipe is long enough to be retained by rear centering device, insert pipe through front or rear of machine. If pipe is short, insert into front of machine. NOTE! For pipe which extends 6 or more beyond the rear centering device, support the rear centering device, support end of pipe with a RIDGID Pipe support. (See Pipe Supports in Description, specifications and Equipment.) If a wheeled stand is being used, be sure to secure the two legs or block wheels off the floor. 3. Make certain that pipe is centered in rear centering device, and close centering device until jaws engage pipe. Secure centering device hand tight only. Do not overtighten. 4. Tighten front chuck jaws with a repetitive counterclockwise snap spin of handwheel. This hammering action tightens jaws on pipe. A clockwise snap spin releases jaws. Ridge Tool Company Elyria, Ohio U.S.A. 7
10 224 Pipe and Bolt Threading Machine Cutting Pipe with No. 764 Cutter (See Figure 5). Swing reamer and die head to UP position. 2. Place shift knob in 36 RPM position. (Figure 4) CAUTION SHIFTING SHOULD BE DONE WITH MACHINE IDLING. DO NOT OPERATE SHIFT KNOB WHILE UNDER LOAD. 3. Move pipe cutter down onto pipe and move carriage with handwheel to line up center wheel with mark on pipe. 4. Tighten cutter feed screw handle until cutter wheel contacts pipe. 5. Turn REV/OFF/FOR switch to FOR position and step on foot switch. 6. Turn cutter feed screw handle with both hands until pipe is cut off. 7. Release foot switch and turn REV/OFF/FOR switch to OFF position. 8. Return pipe cutter to UP position. CAUTION SHIFTING SHOULD BE DONE WITH MACHINE IDLING. DO NOT OPERATE SHIFT KNOB WHILE UNDER LOAD. 5. Advance reamer into pipe and complete reaming by exerting modest pressure on handwheel. NOTE! Do not apply excessive pressure on handwheel. 6. Release foot switch and turn REV/OFF/FOR switch to OFF position. 7. Return reamer to UP position. Figure 6 Reaming Pipe with No. 744 Reamer Threading Pipe with No. 7 and 9 Self-Opening Die Heads (Right Hand Threading) and No. 73 and 93 Quick Opening Die Heads (Left Hand Threading). Install die set. Refer to Die Installation procedure. 2. Swing cutter and reamer to UP position. 3. Swing die head down with throwout lever set to CLOSE position. 4. Position shift knob. Figure 5 Cutting Pipe with No. 764 Cutter Reaming Pipe with No. 744 Reamer. Move die head and cutter to UP position. 2. Move reamer arm DOWN into latched reaming position. (Figure 6) 3. Place shift knob in 36 RPM position. 4. Turn REV/OFF/FOR switch to FOR position and step on foot switch. CAUTION SHIFTING SHOULD BE DONE WITH MACHINE IDLING. DO NOT OPERATE SHIFT KNOB WHILE UNDER LOAD. NOTE! Shift knob is in 36 RPM position when threading 2 pipe or less. When threading 2 /2 to 4 standard pipe or other high torque applications such as stainless steel or 30 RC rod, shift knob must be in 2 RPM position. 8 Ridge Tool Company Elyria, Ohio U.S.A.
11 224 Pipe and Bolt Threading Machine CAUTION If shift knob is in 36 RPM position and machine stalls, immediately release foot switch. Position shift knob in 2 RPM position. Repeated stalling may damage motor. 5. Turn REV/OFF/FOR switch to FOR position for right hand threading and step on foot switch. Use REV position for left hand threading. 6. Turn carriage handwheel to bring dies against end of pipe. Pressure on handwheel will start dies. Index Line Lock Screw Roll Pin Size Bar NOTE! Carriage handwheel may be repositioned to improve leverage when starting dies. To reposition: pull handwheel out (away from machine), rotate handwheel to desired position, push handwheel in. 7. a. Quick-Opening Die Head (Figure 9) When thread is completed, raise throwout lever to open head position, retracting dies. 7. b. Self-Opening Die Head (Figure 8) When die head end of pipe contacts trigger, throwout lever is automatically opened on tapered threads. Throwout Lever Clamp Lever NOTE! Throwout lever on Self-Opening Die Head must be pulled open manually when cutting straight threads (NPSM/BSPP). 8. Release foot switch and turn REV/OFF/FOR switch to OFF position. Turn carriage handwheel to back die head off. Trigger Assembly Figure 8 Nos. 7 and 9 Self-Opening Die Head 9. Release latch on 73 or 93 die head (Figure 7) and swing die head to UP position. Index Line Washer Link Head Throwout Lever Clamp Lever Size Bar Figure 9 Nos. 73 and 93 Quick-Opening Die Heads Figure 7 Release Latch on Left-Hand Die Heads Ridge Tool Company Elyria, Ohio U.S.A. 9
12 224 Pipe and Bolt Threading Machine. Lockout Plate IN 2. Release Foot IN 3. Sine Bar IN (Unhooked) 4. Die Head Foot ON Sine Bar (COCK). Lockout Plate OUT 2. Release Foot OUT and Secure 3. Sine Bar OUT (Hooked) 4. Die Head Foot OFF SINE BAR (COCK) Figure 0 Setting No. 74 or 94 Self-Opening Die Head for NPT or BSPT Threads Release Handle Die Head Washer Cam Plate Die Head Body Cam Locking Plate Handle Figure 2 Know Your 74/94 Die Head Lockout Plate Lockout Plate Screw Size Adjusting Nut Die (4) Release Foot Release Foot Pivot Block Release Foot Screw Threading Pipe with Nos. 74 and 94 Self-Opening Die Head (NPT/BSPT). lnstall die set. Refer to Die Installation procedure. 2. Swing cutter and reamer to UP position. 3. Position lockout plate IN. (Figures 0 & 3) 4. Release foot IN. (Figure 0) Figure Setting No. 74 or 94 Self-Opening Die Head for NPSM or BSPP Threads 5. Sine Bar should be IN (UNLATCHED). (Figures 0 & 3) 6. With die head in DOWN position, push UP on cam locking plate handle (Figure 0, step 4) until release foot latches in die head body. 7. Shift Knob MUST be in 2 RPM position. NOTE! Shift Knob is in 36 RPM position when threading 2 pipe or less. When threading 2 /2 to 4 pipe, shift knob must be in 2 RPM position. CAUTION Shifting should be done with machine idling. DO NOT operate shift knob while under load. 8. Turn REV/OFF/FOR switch to FOR position and step on foot switch. 9. Turn carriage handwheel counter-clockwise to bring die head against end of pipe in one continuous motion. The release foot will actuate the receding mechanism. Continue to apply pressure to handwheel to start dies. NOTE! Carriage handwheel may be repositioned to improve leverage when starting dies. To reposition: pull handwheel out (away from machine), rotate handwheel to desired position, push handwheel in. 0 Ridge Tool Company Elyria, Ohio U.S.A.
13 224 Pipe and Bolt Threading Machine 3. Push carriage sine bar to far right end of carriage and rotate sine bar hook around until it engages the hole in end of carriage (Figures & 5). Lockout Plate 4. With die head in DOWN position, pick up cam locking plate handle until release handle (Figure, Step 4) engages notch. 5. Turn REV/OFF/FOR switch to FOR position and step on foot switch. Receding Mechanism 6. Turn carriage handwheel to bring dies against end of pipe. Continue to apply pressure to handwheel to start dies. Figure 3 Positioning Lockout Plate for NPT/BSPT Taper Threads Release Foot Pivot Block Lockout Plate Figure 4 Threading NPT/BSPT Threads with No. 74 or 94 Die Head 0. At end of cut, receding mechanism will automatically open dies. (See Figure 3.) NOTE! To remove die head part way through a thread, loosen size adjusting nut and manually retract dies by rotating cam plate. Lift cam locking plate handle to latch release foot. Back die head off pipe and reset size.. Release foot switch and turn REV/OFF/FOR switch to OFF position. Turn carriage handwheel clockwise to back die head off. 2. Swing die head to UP position. Threading Pipe with Nos. 74 and 94 Die Heads (NPSM/BSPP). Remove release foot screw from release foot pivot block. Unhook release foot spring from release foot. Rotate release foot out until hole in foot lines up with screw hole in pivot block. Reinsert screw until it engages release foot (Figures & 5). 2. Position lockout plate (Figures & 5). Figure 5 Positioning Lockout Plate for NPSM/BSPP Straight Threads Figure 6 Threading NPSM/BSPP Threads with No. 74 or 94 Die Heads Ridge Tool Company Elyria, Ohio U.S.A.
14 224 Pipe and Bolt Threading Machine NOTE! Carriage handwheel may be re-positioned to improve leverage when starting dies. To re-position: pull handwheel out (away from machine), rotate handwheel to desired position, push handwheel in. 7. When desired length of thread has been reached, depress release handle to disengage latch (Figure 6). Die head will automatically open. 8. Release foot switch and turn REV/OFF/FOR switch to OFF position. 9. Turn carriage handwheel clockwise to back die head off. 0. Swing die head to UP position. Installing Dies In Nos. 7 and 9 Die Heads (R.H. Only) ( /4 Through 2 ) The Nos. 7 and 9 Die Heads (Figure 8) for righthand threads requires three sets of dies to thread pipe ranging from /4 through 2. One set of dies is required for each of the following pipe size ranges: ( /4-3 /8 ), ( /2-3 /4 ), and ( - 2 ). Bolt threading requires a separate set of dies for each bolt size.. Place Self-Opening Die Head flat on bench with numbers UP. 2. Make sure trigger assembly is released. 3. Loosen clamp lever. 4. Pull lock screw out of size bar slot so that roll pin in lock screw will bypass slot. Position size bar so that index line on lock screw is all the way to the end of REMOVE DIES position. 5. Remove worn dies from die head. 6. Insert new dies to mark. Die numbers through 4 must agree with those on die head. 7. Rotate cam plate until roll pin on lock screw can be positioned in slot. In this position dies will lock in die head. Make sure roll pin points toward end of size bar marked REMOVE DIES. 8. Adjust die head size bar until index line on lock screw is aligned with proper size mark on size bar. (For bolt threads, align index line with BOLT line on size bar.) 9. Tighten clamp lever. 0. If oversize or undersize threads are required, set the index line in direction of OVER or UNDER size mark on size bar. Installing Dies In 74 and 94 Self-Opening Die Heads (2 /2 Through 4 ) (Figure 2). Lay die head on bench with number pads up. 2. Loosen size adjusting nut and lift die head washer foot out of slot. 3. Rotate cam in direction of larger pipe sizes until adjusting screw reaches end of slot. 4. Remove worn dies from die head. 5. Insert new dies into slots making sure number on die agrees with number on die head. 6. Rotate cam to size setting desired. 7. Reinstall die head washer and tighten size adjusting nut. Installing Dies In No. 73 and 93 Quick-Opening Die Heads (L.H. Only) The Nos. 73 and 93 Die Heads (Figure 9) for left-hand threads require three sets of dies to thread pipe ranging from /4 through 2. One set of dies is required for each of the following pipe size ranges: ( /4-3 /8 ), ( /2-3 /4 ) and ( - 2 ).. Lay die head on bench with numbers face up. 2. Move throwout lever to OPEN position. 3. Loosen clamp lever approximately three turns. 4. Lift tongue of clamp lever washer up out of slot under size bar. Slide throwout lever all the way to end of slot in the OVER direction indicated on size bar. 5. Remove worn dies from die head. 6. Insert new dies to mark. Die numbers through 4 must agree with those on die head. 7. Slide throwout lever back so that tongue of clamp lever washer will drop in slot under size bar. 8. Adjust die head size bar until index line on lock screw or link is aligned with proper size mark on size bar. (For bolt threads, align Index line with BOLT line of size bar.) 9. Tighten clamp lever. 0. If oversize or undersize threads are required, set the index line in direction of OVER or UNDER size mark on size bar. 2 Ridge Tool Company Elyria, Ohio U.S.A.
15 224 Pipe and Bolt Threading Machine No. 766 Saran Cutter Installing No. 766 Saran Cutter. Latch Carriage Sine Bar Hook (OUT) over edge of carriage so cutter does not hit Sine Bar. (Figure 7) 2. Replace No. 764 Wheel-Type Cutter with No. 766 Blade Type Cutter. 3. Position Tool Bit such that cutting edge extends /32 below tool holder slide. Tighten securely. Cutter Handle Feed Screw Stop Nuts step on foot switch to rotate pipe. Tighten Cutter handle until rolls engage materials to be cut-off tool. 4. Direct oil coolant spout toward cut-off tool. 5. Turn feed screw assembly slowly until material is cut off. NOTE! At this time, lock stop nuts to assure further cut-off of the same depth. 6. Once cutting operation is complete and while pipe is still rotating, retract the cutting tool. Turn cutter handle to release rolls and return cutter assembly to storage position. NOTE! To make cut-off without getting oil inside material, proceed with following steps: A) Position oil coolant spout down just far enough to direct a small amount of oil on rear roll. The material will pick up from roll and lubricate the cut-off tool. B) Just before tool bit breaks through material, pull oil spout away from the cutting tool. Stripping Saran and Plastic Lined Pipe Figure 7 No. 766 Saran Cutter Installed. (Shown with Die Head Removed for Illustration Only.) Die Head MUST be Installed and in UP Position During Use of 766 Cutter Oil Coolant Line Installation. Attach /8 elbow to bypass pin. 2. Locate oil bypass hole underneath carriage and insert bypass pin into hole with elbow pointed toward carriage handle. 3. Use hammer to secure pin into hole. 4. Attach coolant nozzle onto elbow. 5. Direct coolant nozzle toward cutter so that oil flow covers cutting blade. NOTE! Die head MUST be on carriage and in UP position in order to direct oil thru coolant nozzle. 6. Remove coolant nozzle with saran cutter when not in use. Cutting Off with 766 Cutter Sine Bar Latched OUT. With cutter roll housing and tool holder fully retracted, pull cutter assembly down into cut-off position. 2. Set speed of machine at 36 RPM. 3. Turn control switch to FOR (Forward) position and. Back off both stop nuts to end of thread on feed screw assembly. 2. With roll housing and tool holder fully retracted, pull cutter assembly down into cut-off position. 3. Set machine speed at 36 RPM. 4. Turn control switch to FOR (forward) position and step on foot switch to rotate pipe. Tighten Cutter Handle until rolls firmly engage material to be cut off. 5. Direct oil spout toward lined pipe tool bit. 6. Turn feed screw assembly until tool bit has cut through steel shell to saran or plastic liner. 7. Lock stop nuts against roll housing. 8. Turn feed screw assembly counter-clockwise to back off tool bit from pipe. NOTE! Leaving stop nuts locked in position will assure further cuts on saran and plastic lined pipe are of the same depth. 9. Once cutting operation is complete and while pipe is still rotating, retract cutting tool. Turn cutter handle to release rolls and return cutter assembly to storage position. Ridge Tool Company Elyria, Ohio U.S.A. 3
16 224 Pipe and Bolt Threading Machine Threading Lined Pipe with No. 74/94 Die Head. Set die head to proper size. 2. Secure die head release foot OUT NOTE! To thread lined pipe with the 74/94 die head, the operator MUST install the lockout plate that comes standard with the 766 Saran Cutter. 3. Adjust lockout plate so screw is inserted in middle index hole. (Figure 8) Release Lever 4. Cock die head. 5. Move carriage handwheel towards pipe until leading edge of die is flush with pipe. (Figure 9) Pipe Leading Edge of Die Carriage Travel Lockout Plate Figure 8 Adjust to Position Above with Die Head Cocked. Liner Figure 9 Position Leading Edge of Chaser Flush with Pipe 6. Push release lever so that it rests on top of lockout plate and begin a normal thread with carriage handwheel. (Figure 20) No. 725 Cut Groove Die Head Grooving Pipe with No. 725 Cut Grooving Die Head (Figure 2). Install proper die set. Refer to die installation procedure. 2. Latch carriage sine bar hook (OUT) over edge of carriage so die head does not hit sine bar. 3. Swing cutter and reamer to UP position. 4. Adjust die head to proper size. 5. Fully loosen feed screw assembly so that dies do not contact O.D. of pipe. 6. With pipe securely tightened in front chuck, turn carriage handwheel counter-clockwise to bring die head stop against end of pipe. 7. Set speed of machine at 36 RPM. 8. Turn REV/OFF/FOR switch to FOR position and step on foot switch. 9. Slowly turn feed screw assembly to feed grooving bits into pipe to start cut groove. 0. Before locking stop nuts to set grooving dies to proper depth of cut, allow pipe to make 3 to 4 revolutions to clean up any extra material left in groove.. Lock stop nuts against roll housing. 2. Turn feed screw assembly counter-clockwise to back off grooving dies from pipe. NOTE! Leaving stop nuts locked in position will assure further cuts are the same depth. 3. Once cutting operation is complete and while pipe is still rotating, retract cutting tool. Feed Screw Stop Nuts Release Lever Position to Begin a Standard Length Thread Pipe Stop Figure 20 Positions of Release Lever and Lockout Plate to Begin Standard Length Thread Figure 2 No.725 Cut-Groove Die Head 4 Ridge Tool Company Elyria, Ohio U.S.A.
17 224 Pipe and Bolt Threading Machine Table I. Note: All Dimensions are in Inches. T A B C D NOM. PIPE MIN. GASKET GROOVE GROOVE TRIAL PIPE DIAMETER WALL SEAT WIDTH DIAMETER GROOVE SIZE O.D. TOL. THK O.D. TOL. DEPTH 3 / / / / / Table Column - Nominal pipe size. Column 2 - The nominal outside diameter of grooved pipe shall not vary more than the tolerances listed. Maximum allow tolerance from square cut ends is.030 for sizes 3 /4-3 /2 ;.045 for sizes 4. Column 3 - Minimum steel pipe wall thickness is the normal minimum wall thickness which may be cut grooved. Column 4 - Gasket seat: The pipe shall be free from indentations, projections or roll marks from end of pipe to groove to provide a leak tight seat for the gasket. Column 5 - Groove width. Column 6 - Groove outside diameter: Groove must be of uniform depth for the entire pipe circumference. The C diameter must be maintained. Column 7 - Trial groove depth: Groove depth dimension is for reference only. Groove must conform to C diameter shown. A Beveling Pipe with No. 74/94 Die Head Pipe OD B C T When using beveling dies with No. 74/94 Die head. Follow die installation procedure, page Head MUST be set up as when cutting NPSM/BSPP straight threads. Refer to procedure, page -2. D Figure 22 Standard Square Cut Groove Specifications See Table I Ridge Tool Company Elyria, Ohio U.S.A. 5
18 224 Pipe and Bolt Threading Machine Adjusting No. 6 Geared Threader Die Head Selector Plate Die (Set of 5) Guide Block Cam Plate (Pipe Size) Adjustment Procedure. Place threader on floor or workbench with drive shaft up. 2. Pull cam plate knobs (Figure 23) and rotate cam plate to desired pipe size markings on top of die head. Release knobs when locating pins drop into holes in selector plate. Drive Shaft Head References Lines (3) Guide Post Stop Screw Red Stop Line Standard Line Pinion Sleeve 2T Under Line Standard LIne 2T Over Line Guide Post Screw Gear Case Figure 24 No. 6 Geared Threader Showing Pinion Sleeve and Guide Post Reference Lines NOTE! If it becomes necessary to remove or replace the guide block, the stamped number E-997 on guide block must be AGAINST selector plate. If stamped number is visible you will cut an UNDERSIZE thread. Clamp Screw Thread Size Adjustment Procedure Cam Plate Knob (2) Figure 23 No. 6 Geared Threader with Drive Shaft UP Grasp workholder and turn square end of drive shaft or turn gear case by hand to respective reference lines on guide post. (Figure 24) Standard Size Thread Either one of following 2 reference lines may be used: Reference Line : Set bottom surface of die head at red standard line on pinion sleeve. Reference Line 2: Set upper surface of die head which houses guide post even with center line at top end of guide post. Oversize Thread For oversize (shallow thread) set head at bottom line on guide post. This line is marked (2T OVER). Undersize Thread For undersize (deep thread) set head at top line on guide post. This line is marked (2T UNDER). Changing Posts for Straight or Tapered Threads (Figure 24). Adjust threader to cut standard size threads. 2. Remove screw from gear case at base of guide post. 3. Pull guide post up until guide block attached to selector plate is disengaged from angle slot in guide post. 4. Turn guide post until straight slot faces inward for straight thread, or tapered slot inward for tapered thread. 5. Engage guide block in slot and push guide post down into position. 6. Replace guide post screw. NOTE! Unit is now set to cut straight threads (NPSM or BSPP) or tapered threads (NPT or BSPT). Changing Die Set. Remove stop screw (Figure 24) from selector plate. 2. Pull cam plate knobs (Figure 23) and rotate cam plate to CD mark on top of die head. 3. Remove worn die set and insert new die set. NOTE! Be sure to replace complete die set and that die numbers correspond with slot numbers. 4. Replace stop screw. 6 Ridge Tool Company Elyria, Ohio U.S.A.
19 224 Pipe and Bolt Threading Machine No. 840A Drive Shaft Centering Head Device Foot Switch No. 38 Oiler Set Screw (2) Figure 25 Threading Pipe with No. 840A Universal Drive Shaft and No. 6 Geared Threader Operation Using No. 6 Geared Threader No. 6 Geared Threader No. 450 Tristand Chain Vise Installing and Operating Geared Threader Using No. 840A Universal Drive Shaft (Figure 25) WARNING. Do NOT plug power cord in until geared threader is installed and ready to thread. 2. When threading pipe larger than 2 inches, the machine must be bolted to floor. Chain vise must be securely anchored with jacks screw assembly and post to ceiling or bolted to floor. 3. When threading pipe up to 5 nominal the 450 Tristand Vise can be used. However, when threading 6 nominal pipe a BC-60 or BC-80 top screw bench chain vise must be used. 4. USE ONLY THE NO. 840A UNIVERSAL DRIVE SHAFT. Failure to follow these instructions could result in the vise or machine tipping and causing serious injury. 4. Engage drive shaft in machine front chuck and rear centering device. Tighten front chuck and centering device. CAUTION DO NOT use No. 840 Drive Shaft with this machine. 5. Mount the square socket of the No. 840A Drive Shaft on to the No. 6 Drive Shaft and tighten the two set screws. When properly positioned the drive shaft should be extended about half way. 6. Place a No. 38 Oiler under the No. 6 Threader Die Head. 7. Set shift knob at 36 RPM with FOR/OFF/REV switch in REV position. 8. Step on foot switch to start threading operation. 9. Apply thread cutting oil with the No. 38 Oiler to the dies during the threading operation. 0. Stop threading (release the foot switch) when the red stop line appears on the No. 6 Geared Threader. NOTE! RIDGID Geared Threaders are jam proof, designed so that pinion shaft will automatically disengage if threader is accidentally run on to pipe past a full thread length.. Switch the No. 224 Machine to FORWARD operation, step on foot switch and back the No. 6 Threader two full turns to free chips. Pull out knobs on cam plate and rotate clockwise until dies disengage pipe. Back No. 6 Threader off until dies are free of pipe. 2. Disconnect the No. 840A Drive Shaft from the No. 6 Threader. 3. Remove the No. 6 Threader from pipe. 4. Loosen pipe from vise and remove pipe. WARNING If by accident the RIDGID Geared Threader is backed off too far and threaded barrel becomes dis engaged from workholder, the threader must be put on a bench and the threads re-engaged carefully by hand. Do not attempt this by power.. Install pipe in the vise allowing about 5 of pipe to overhang in front of the vise. 2. Mount No. 6 Geared Threader on to the pipe. 3. Install the hexagon end of No. 840A Drive Shaft into machine rear centering device. Ridge Tool Company Elyria, Ohio U.S.A. 7
20 224 Pipe and Bolt Threading Machine Nos. 49 & 89 Nipple Chucks No. 49 Nipple Chuck (Figure 26A,B,C) Size Nipples: 2 /2, 3 & 4 Minimum Nipple Length: 3 /4 Maximum Nipple Length: 7 /2 Figure 26C Removing Finished Nipple from No. 49 Nipple Chuck Figure 26A No. 49 Nipple Chuck Installed Figure 26B Inserting Unfinished Nipple into No. 49 Nipple Chuck Short or Close Nipple Threading Procedure. Grip pipe in machine chuck. Thread and ream one end of pipe and cut nipple to desired length. 2. Select proper size nipple chuck. 3. Lightly grip nipple chuck in machine chuck. make sure that jaws are in slots up against stops of chuck body. (Figure 26A) Alternate Method Nipple can be screwed into nipple chuck prior to placing in the machine. 4. Screw nipple, threaded on one end, into nipple chuck. Make sure nipple is bottomed out in nipple chuck. (Figure 26B) 5. Tighten machine chuck handwheel securely onto nipple chuck. NOTE! Short lengths of pipe may be cut to length while being held in nipple chuck. 6. Ream and thread end of pipe. 7. Once thread is cut, loosen machine chuck handwheel and remove nipple from nipple chuck. (Figure 26C) 8. Gently tap nipple chuck on machine carriage to loosen nipple from nipple chuck. CAUTION DO NOT try to make nipples shorter than 3 /4. This will cause nipple to hit die head. 8 Ridge Tool Company Elyria, Ohio U.S.A.
DIAMOND Gear Company, LTD. an ERIKS Company Installation, Maintenance, & Operation Manual 2013 INSTRUCTIONS This is an instructional manual which provides general installation, operation, and maintenance
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