Die Casting Mould design and manufacturing (Al & Mg) Plastic mould projects management Moulds maintenance (die cast, plastic, ceramic, ) Induction heating tools (design & manufacturing)...\anexos\mc00d1r00 Presentación Grupo Matrigalsa
WHO WE ARE? Mould design & Sales General Servicies 8 DW / 10 IW Facilities: 400 m 2 Mould manufacturing < 20 Tn 28DW 2 IW Turnover 2014: 5,15 Mio Facilities: 1200 m 2 Mould maintenance 15 DW 2 IW Turnover 2014: 1,8 Mio Facilities: 500 m 2 Coil design & manufacturing 9 DW 1 IW Turnover 2014: 1,1 Mio Facilities: 300 m 2 MOULDS TOOLING...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 2 de 37
MATRIGALSA s GROUP Corporative Chart BOARD OF DIRECTORS GENERAL MANAGER Rufino Acuña MANAGMENT COMETEE INDUSTRIAL MANAGER Raúl Garcia TECHNICAL & SALES MANAGER Marcos Rodríguez FINANCES+ HH RR MANAGER Mary Lago QUALITY MANAGER Patricia González MATRINDUCCIÓN Victor Porto MATRIGALSA Julio Comesaña MATRIVIGO Miguel Correa PURCHASE & LOGISTIC Santiago Vidal
LOCATION Matrigalsa Group & PU s: Matrigalsa Matrivigo Matrinducción Zona Ind. Gandariña, 46 Interior 36214 VIGO (Pontevedra) http://www.paxinasgalegas.es/matrigalsa-133156_310_615.html Matrigalsa distance from: Vigo Airport: 8 Km (10 min.) Santiago: 100 Km (1 hour) Porto: 140 Km (1,5 hours) Madrid: 580 Km. Bilbao: 800 Km. Barcelona: 1.050 Km....\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 4 de 37
HISTORY 1982: MATRIGALSA Fundation: Tooling manufacturing 1990: Change activity to mold manufacturing 1997: Quality Certification ISO 9001 2000-03: MATRIGALSA s GROUP Fundation (MATRINDUCCION & MATRIVIGO) 2005: MATRIGALSA s GROUP Quality Certification ISO 9001 2007: First LCC Projects in China 2008: First Gravity Mould Project 2009: KAIZEN project LEAN manufacturing 2010: Quality Certification ISO 9100 2010-12: 5 axis machine s investments...\anexos\mc00d1r00 Presentación Grupo Matrigalsa 5 de 37
COSTUMERS (Matrigalsa s Group) TRW GERMANY ANTOLIN DENSO THERMOSYSTEMS OWP SARRELIBER Others FAC BENTELER MGI COUTIER TRW MEXICO TRW SPAIN AK GH GKN VIGO NEMAK SPAIN...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 6 de 37
PRODUCTS Coil manufacturing Mg die casting moulds Coil Maintenance Al die casting moulds (High Preasure) Foam moulds Mould Maintenance Corebox moulds Al die casting moulds (Low Preasure)
COSTUMERS (Matrigalsa) ANTOLIN TRW GERMANY ZATORCAL MARTINREA OTHERS HONSEL FAC BENTELER MGI COUTIER TRW MEXICO AK TRW SPAIN NEMAK SPAIN...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 8 de 37
PRODUCTS (Matrigalsa) Plastic Moulds Mg Die Casting Moulds Trimming Tools Al Die Casting moulds (High Pressure) PU mooulds Corebox moulds Al Die Casting moulds (Low Pressure)...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 9 de 37
SALES INFORMATION(total in K ) 9.000 8.000 7.000 6.000 5.000 8.750,00 8.550,20 8025,3 6.915,4 7.123,5 7165,2 6.707,2 6.670,7 6.023,3 5.721,9 5540,2 5.171,8 4.917,1 4.667,3 4.000 3.000 2.000 1.000 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 OBJ...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 10 de 37
9.000 8.000 7.000 6.000 5.000 4.000 3.000 2.000 1.000 0 SALES INFORMATION(total in K ) 5.171,8 4.917,1 2001 2002 7.123,5 6.915,4 6.707,2 6.670,7 6.023,3 5.721,9 4.667,3 5.524,2 7165,2 8.550,2 8.750,0 8025,3 8053,2 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 OBJ...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 11 de 37
7.000 6.000 SALES INFORMATION (by market in K ) 5.0004.688 4.735 4.827 4.252 4.000 3.000 2.000 1.000 0 484 2001 2002 5.753 5.624 5.648 5.648 4.048 3.973 1.475 1.476 1.288 1.291 1.060 895 918 665 695 2003 2004 Nacional 2005 2006 2007 2008 2009 5.018 5.345 5273 2.157 3.205 5.500 5142 3.250 2752 2911 2010 2011 2012 2013 2014 2015 OBJ Internacional...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 12 de 37
CAPABILITIES OF MATRIGALSA MILLING AREA HURON KX10 Year 01 Control HEIDENHEIN 426 Travels: X1.000, Y500, Z450 Spindle speed: 18.000 rpm Tool magazine CORREA EURO 2000 Year 01 Control HEIDENHEIN 426 Travels: X2.000, Y1.000, Z500 Spindle speed : 10.000 rpm Tool magazine HETO 1000 POWER Year 08 Control FAGOR 8050 Travels : X1.000, Y800, Z650 TRIMILL VF3016 5 AXIS Year 10 Control HEIDENHEIN 530 Travels : X3000, Y1600, Z1000 Spindle speed : 25.000 rpm Tool magazine and laser control MICROCUT MCG-5X Year 11 (5 AXIS) Control HEIDENHEIN i530 Travels : X820, Y670, Z600 Spindle speed : 18.000 rpm Tool magazine and laser control AWEA VP2012HSS Año 14 Control HEIDENHEIN 530 Travels : X2.000, Y1.200, Z760 Spindle Speed: 15.000 rpm Tool magazine and laser control GRINDING AREA Coordinates DECKEL LKDS, 270x540x340 Plain surfaces& profiles TSC Churchil con CNC 600x300x400 Internals VOUMARD Type 5 250x550x250 Universal Hidro-Precis RU-1000 360x1000 Profiles J&S Mod. 540 E 150x457x410 Plain surfaces Ger S-10/65 1000x600x560 EDM AREA Spark Erosion EXERON EDM 314 Wire EDM Cutting MITSUBISHI FA30-S Advance ASSEMBLY AREA Fitting Press Millutensil MIL 163 Fitting Press Millutensil MIL 123 7 Adjusting and assembly bancs Drilling and Fillet machines - manual MANIPULATION 4 Traveling crane bridges 8 to 12,5 Tns OTHERS CNC Turning MICROCUT 1840 CAZENEUVE conventional CAD/CAM POWERMILL
CAPABILITIES OF MATRIVIGO MILLING AREA AWEA VP2012HSS Año 14 Control HEIDENHEIN i530 Travels : X2.000, Y1.200, Z760 Spindle Speed: 15.000 rpm Tool magazine and laser control (x2) ZPS 1060 TREND Year 04 Control HEIDENHEIN 530 Travels : X1060, Y610, Z760 Spindle Speed: 12.000 rpm Tool magazine CAD/CAM - POWERMILL EDM AREA Spark Erosion ONA H400 Wire EDM Cutting CHARMILLES ROBOFIL 440 SL ASSEMBLY AREA 7 Fitting benches Drills and drivers MANIPULATION 3 Crane Bridges of 2,5 to 6,3 Tn OTHERS Welding camera Finishings Mould Cleaning cabine
DESING AND QUALITY CONTROL DESING SOFTWARE UNIGRAPHICS NX8 CATIA V5 R20 AutoCAD HARDWARE 1 Workstations IBM 8 PC s workstations DELL INFORMATION EXCHANGE IGES VDA CATIA STAFF 4 Senior Designers 2 Technical Engineers 2 Draftsmen MEANS OF CONTROL 3D CMM DEA GLOBAL Dimensions: 900x1500x800 Uncertainty: 0,002 mm Software: PCDEMIS Laser head LC60 DX - NIKON 3D MMM Mitutoyo B-231 Dimensions: 700x600x500 Uncertainty: 0,002 mm Software: Power inspect 2 Portable FARO ARMS Measured radius: 1,5 m Uncertainty: 0,025 mm Software: Automotive2 and Power Inspect 4 Columns Micro-Hite 2D, Height=900 mm (microprocessor with milesimal resolution) Profile projector PO-600D with optical reader and Geopack 2D software Micrometers for internals and externals Durometers: Rockwell and Portable Digital
PART EXPOSITOR...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 16 de 37
PART EXPOSITOR...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 17 de 37
Transaxel Clutch Mould...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 18 de 37
Revisión nº: 02 Fecha revisión: 1/07...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 19 de 37
Revisión nº: 02 Fecha revisión: 1/07...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 20 de 37
Transaxel Clutch Revisión nº: 02 Fecha revisión: 1/07...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 21 de 37
Oil Pan Revisión nº: 02 Fecha revisión: 1/07...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 22 de 37
Low Pressure Die Casting Mould Revisión nº: 02 Fecha revisión: 1/07...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 23 de 37
Corebox Mould Revisión nº: 02 Fecha revisión: 1/07...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 24 de 37
Aeronautical Parts Expositor Colaboration with Utingal for Aernnova Revisión nº: 02 Fecha revisión: 1/07...\Anexos\MC00D1R00 Presentación Grupo Matrigalsa 25 de 37
CONTACT DATA Rufino Acuña General Manager Tel: +34 986 26 64 57 Mob: +34 678 500 046 manager@matrigalsa.com Marcos Rodríguez Technical & Sales Manager Tel: +34 986 26 64 58 Mob: +34 616 935 579 comercial@matrigalsa.com More information: www.matrigalsa.com...\anexos\mc00d1r00 Presentación Grupo Matrigalsa 26 de 37