Enclosure systems for industrial applications
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- Arturo Rivero Parra
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1 Enclosure systems for industrial applications
2 Competent development, quality production and reliable service - for over 100 years we have been a household name in the field of enclosures and electrical systems. We are a company that has grown and developed over generations - a solid, medium-sized company with a highly committed 450-strong workforce and a comprehensive and successful product range for enclosure systems, electrical installation systems and photovoltaics. Alongside our standard programme of enclosures made of various plastics and powder-coated aluminium, plus a wide assortment of accessories, we also see ourselves as a development partner for our customers. Whether you need us to develop something new for you, to customize a solution using our existing enclosures, or to manufacture entire modules for you, operating as a subsystem to your own production facilities - we will gladly break the new ground you need. Branded quality developed and manufactured in Germany Worldwide sales network Hundreds of standard enclosures in stock and deliverable Günther Spelsberg GmbH + Co. KG Im Gewerbepark 1 D Schalksmühle Telefon: +49 (0) 23 55/ Telefax: +49 (0) 23 55/ info@spelsberg.de Internet: Individual solutions for special requirements Over 450 highly qualified and committed staff Fast and flexible handling of special requests Buttstädt factory / Thuringia Günther Spelsberg GmbH + Co. KG Vor dem Lohe 3 D Buttstädt Telefon: +49 (0) / Telefax: +49 (0) / info@spelsberg.de Internet: Comprehensive service and technical support Our manifold enclosures 2
3 Your partner Spelsberg-els-UK Ltd. Unit 17, Stafford Park 12 Telford, Shropshire, TF3 3BJ United Kingdom Telefon: +44 (0) 19 52/ Telefax: +44 (0) 19 52/ Internet: Spelsberg spol. s r.o. Elektroinstalacní materiál Naskové 1 CZ Praha 5 Telefon: +42 (0) 2 57/ Telefax: +42 (0) 2 57/ info@spelsberg.cz Internet: Spelsberg elektro sp. z o.o. ul. Al. Mlodych PL Siemianowice Slaskie Telefon: +48 (0) 322/ Telefax: +48 (0) 322/ info@spelsberg.pl Internet: Spelsberg SL C/Zurita 12, 7 C E Zaragoza Telefon: +34 (0) 976/ Telefax: +34 (0) 976/ info@spelsberg.es Internet: Spelsberg B.V. Bijsterhuizen 2104d 6604 LG Wijchen Telefon: +31 (0) Telefax: +31 (0) info@spelsberg.nl Internet: Spelsberg A/S Kochsgade 31A DK-5000 Odense C Telefon: +45 (0) Teleax: +45 (0) info@spelsberg.dk Internet: 3
4 Enclosure sytems Our business areas Hundreds of standard plastic and aluminium enclosures Enclosures for terminal blocks Various cover heights and box heights Extensive range of accessories Drilled or milled openings Lettering using printing or foils Construction of prototypes Series production Junction boxes Fire prevention systems Concrete installation systems Our business areas benefit in particular from our decades of experience and from the powerful infrastructure available at our headquarters in Schalksmühle. Here, short routes guarantee a creative and communicative atmosphere and a wealth of innovative vigour. 4
5 Our business areas Electrical installation systems Photovoltaics Distribution boards Switchgears Junction boxes and accessories Generator isolation housings Tailor-made, individual solutions for manufacturers, service providers and large-scale projects Photovoltaic components The result is a broad bandwidth of innovative products and systems with a good price-performance ratio reliable branded quality, developed and manufactured in Germany. 5
6 Customizing Print service Modular tools Processing service Design foils Through holes Through holes Membrane keyboards Pre-embossing Screw threads Screen printing Attachment points Engraving Pad printing Embossing Individual control using design foil Customer solutions CNC-controlled milling centre 6
7 Customizing Assembly service Assembly service Individual accessories Individual attachment points (ultrasound welding) EMC coatings Special colours Pick-and-place (PCBs) Wiring Checking Spring locks Pole clamps PCB holders EMC coatings Card-driven cash-in-advance system Example: Pole clamp 7
8 Engineering 3-D product development 3-D prototype manufacture (plotter) Prototype (pre-series tool) Time to market - from development to delivery 8
9 Engineering Safety checks / homologations Series tool Series products 9
10 9 basic enclosures of various heights High-quality design with a stylish high-gloss appearance Colour grey, similar to RAL 7035 Cover grey or transparent Plastic, optionally ABS (TG ABS) or polycarbonate (TG PC) With time-saving fast closure Recess in the cover facilitates the placement of design foils or membrane keyboards Smooth side walls for added flexibility Modular tools Integrated cover retainer Attachment notches in the usual positions Extensive range of accessories Properties TG ABS Properties TG PC TG empty enclosures Individual choice of attachments Fast-acting closure Integrated cover retainer Standard rail Mounting plate 10
11 TG empty enclosures iq - industrial quality All products in the Spelsberg series TK PC, TG PC, AKi, AL and GTi are marked with the seal of Industrial Quality on a pale blue background. Look out for the new mark, it indicates boxes and enclosures for applications with particularly stringent material requirements. Internal hinges Functional design Sample application 11
12 84 x 82 mm 122 x 82 mm 124 x 122 mm 162 x 82 mm 162 x TG ABS 88-6-o , H: 55 TG ABS 88-9-o , H: 85 TG ABS o , H: 55 TG ABS o , H: 85 TG ABS o , H: 55 TG ABS o , H: 85 TG ABS o , H: 55 TG ABS o , H: 85 TG ABS o , H: 90 TG ABS standard Smooth side walls, cover grey You will find suitable accessories in the enclosure systems catalogue or at TG ABS standard Smooth side walls, cover transparent TG ABS 88-6-to , H: 55 TG ABS 88-9-to , H: 85 TG ABS to , H: 55 TG ABS to , H: 85 TG ABS to , H: 55 TG ABS to , H: 85 TG ABS to , H: 55 TG ABS to , H: 85 TG ABS to , H: 90 TG PC 88-6-o , H: 55 TG PC 88-9-o , H: 85 TG PC o , H: 55 TG PC o , H: 85 TG PC o , H: 55 TG PC o , H: 85 TG PC o , H: 55 TG PC o , H: 85 TG PC o , H: 90 TG PC industrial quality Smooth side walls, cover grey You will find suitable accessories in the enclosure systems catalogue or at TG PC industrial quality Smooth side walls, cover transparent TG PC 88-6-to , H: 55 TG PC 88-9-to , H: 85 TG PC to , H: 55 TG PC to , H: 85 TG PC to , H: 55 TG PC to , H: 85 TG PC to , H: 55 TG PC to , H: 85 TG PC to , H: 90 12
13 Overview of TG empty enclosures 2 x 122 mm 202 x 122 mm 202 x 152 mm 252 x 162 mm 302 x 232 mm o TG ABS o , H: 75 TG ABS o , H: 90 TG ABS o , H: 75 TG ABS o , H: 90 TG ABS o , H: 120 TG ABS o , H: 90 TG ABS o , H: 110 to TG ABS to , H: 75 TG ABS to , H: 90 TG ABS to , H: 75 TG ABS to , H: 90 TG ABS to , H: 120 TG ABS to , H: 90 TG ABS to , H: 110 TG PC o , H: 75 TG PC o , H: 90 TG PC o , H: 75 TG PC o , H: 90 TG PC o , H: 120 TG PC o , H: 90 TG PC o , H: 110 TG PC to , H: 75 TG PC to , H: 90 TG PC to , H: 75 TG PC to , H: 90 TG PC to , H: 120 TG PC to , H: 90 TG PC to , H:
14 13 basic enclosures with up to three different cover heights Colour: grey, similar to RAL 7035 Cover grey or transparent Plastic: optionally polystyrene (TK PS) or glass-fibre-reinforced polycarbonate (TK PC) With smooth side walls or pre-embossed metric snap-out openings On request: enclosures with Underwriters Laboratory certificate Extensive range of accessories Properties TK PS Properties TK PC TK empty enclosures All series products can be sealed Combinable External hinges With different cover heights Metric snap-out openings External attachment loops 14
15 TK empty enclosures iq - industrial quality All products in the Spelsberg series TK PC, TG PC, AKi, AL and GTi are marked with the seal of Industrial Quality on a pale blue background. Look out for the new mark, it indicates boxes and enclosures for applications with particularly stringent material requirements. Individual choice of attachments Standard rail Mounting plate Special colours available Sample application 15
16 65 x 65 mm 94 x 65 mm 94 x 94 mm 110 x 110 mm 130 x 94 mm 130 x With metric embossing (-m) or smooth side walls -(o), cover grey TK PS 77-6-m, , H: 57 TK PS 77-8-m, , H: 81 TK PS 77-6-o, , H: 57 TK PS 77-8-o, , H: 81 TK PS 97-6-m, , H: 57 TK PS 97-8-m, , H: 81 TK PS 97-6-o, , H: 57 TK PS 97-8-o, , H: 81 TK PS 99-6-m, , H: 57 TK PS 99-8-m, , H: 81 TK PS 99-6-o, , H: 57 TK PS 99-8-o, , H: 81 TK PS m, , H: 66 TK PS m, , H: 90 TK PS o, , H: 66 TK PS o, , H: 90 TK PS m, , H: 57 TK PS m, , H: 81 TK PS o, , H: 57 TK PS o, , H: 81 TK PS m, TK PS m TK PS o, TK PS o, With metric embossing (-tm) or smooth side walls (-to), cover transparent TK PS 77-6-tm, , H: 57 TK PS 77-8-tm, , H: 81 TK PS 77-6-to, , H: 57 TK PS 77-8-to, , H: 81 TK PS 97-6-tm, , H: 57 TK PS 97-8-tm, , H: 81 TK PS 97-6-to, , H: 57 TK PS 97-8-to, , H: 81 TK PS 99-6-tm, , H: 57 TK PS 99-8-tm, , H: 81 TK PS 99-6-to, , H: 57 TK PS 99-8-to, , H: 81 TK PS tm, , H: 66 TK PS tm, , H: 90 TK PS to, , H: 66 TK PS to, , H: 90 TK PS tm, , H: 57 TK PS tm, , H: 81 TK PS to, , H: 57 TK PS to, , H: 81 TK PS tm TK PS tm TK PS to, TK PS to With metric embossing (-tm) or smooth side walls (-to), cover transparent, flat With metric embossing (-m) or smooth side walls (-o), cover grey, flat You will find suitable accessories in the enclosure systems catalogue or at 16
17 Overview of TK PS empty enclosures 30 x 130 mm 180 x 94 mm 180 x 110 mm 182 x 180 mm 254 x 180 mm 360 x 254 mm 3-7-m, , H: m, , H: o, , H: o, , H: 99 TK PS m, , H: 57 TK PS m, , H: 81 TK PS o, , H: 57 TK PS o, , H: 81 TK PS m, , H: 90 TK PS m, , H: 111 TK PS m, , H: 165 TK PS o, , H: 90 TK PS o, , H: 111 TK PS o, , H: 165 TK PS m, , H: 90 TK PS m, , H: 111 TK PS m, , H: 165 TK PS o, , H: 90 TK PS o, , H: 111 TK PS o, , H: 165 TK PS m, , H: 90 TK PS m, , H: 111 TK PS m, , H: 165 TK PS o, , H: 90 TK PS o, , H: 111 TK PS o, , H: 165 TK PS m, , H: 111 TK PS m, , H: 165 TK PS o, , H: 111 TK PS o, , H: tm, , H: tm, , H: to, , H: to, , H: 99 TK PS tm, , H: 57 TK PS tm, , H: 81 TK PS to, , H: 57 TK PS to, , H: 81 TK PS tm, , H: 90 TK PS tm, , H: 111 TK PS tm, , H: 165 TK PS to, , H: 90 TK PS to, , H: 111 TK PS to, , H: 165 TK PS tm, , H: 90 TK PS tm, , H: 111 TK PS tm, , H: 165 TK PS to, , H: 90 TK PS to, , H: 111 TK PS to, , H: 165 TK PS tm, , H: 90 TK PS tm, , H: 111 TK PS tm, , H: 165 TK PS to, , H: 90 TK PS to, , H: 111 TK PS to, , H: 165 TK PS tm, , H: 111 TK PS tm, , H: 165 TK PS to, , H: 111 TK PS to, , H: 165 TK PS f-m, , H: 63 TK PS f-m, , H: 84 TK PS f-m, , H: 137 TK PS f-o, , H: 63 TK PS f-o, , H: 84 TK PS f-o, , H: 137 TK PS f-m, , H: 63 TK PS f-m, , H: 84 TK PS f-m, , H: 137 TK PS f-o, , H: 63 TK PS f-o, , H: 84 TK PS f-o, , H: 137 TK PS f-m, , H: 63 TK PS f-m, , H: 84 TK PS f-m, , H: 137 TK PS f-o, , H: 63 TK PS f-o, , H: 84 TK PS f-o, , H: 137 TK PS f-tm, , H: 63 TK PS f-tm, , H: 84 TK PS f-tm, , H: 137 TK PS f-to, , H: 63 TK PS f-to, , H: 84 TK PS f-to, , H: 137 TK PS f-tm, , H: 63 TK PS f-tm, , H: 84 TK PS f-tm, , H: 137 TK PS f-to, , H: 63 TK PS f-to, , H: 84 TK PS f-to, , H: 137 TK PS f-tm, , H: 63 TK PS f-tm, , H: 84 TK PS f-tm, , H: 137 TK PS f-to, , H: 63 TK PS f-to, , H: 84 TK PS f-to, , H:
18 52 x 50 mm 65 x 50 mm 65 x 65 mm 94 x 65 mm 94 x 94 mm 110 x 110 mm 130 With metric embossing (-m) or smooth side walls -(o), cover grey TK PC 55-4-m , H: 35 TK PC 55-4-v , H: 35 with integrated cable gland TK PC 55-4-o , H: 35 TK PC 75-4-m , H: 35 TK PC 75-4-v , H: 35 with integrated cable gland TK PC 75-4-m , H: 35 TK PC 77-6-m , H: 57 TK PC 77-8-m , H: 81 TK PC 97-6-m , H: 57 TK PC 97-8-m , H: 81 TK PC 99-6-m , H: 57 mm TK PC 99-8-m , H: 81 mm TK PC m , H: 66 TK PC m , H: 90 TK PC , H TK PC , H With metric embossing (-tm) or smooth side walls (-to), cover transparent TK PC 55-4-tm , H: 35 TK PC 55-4-tv , H: 35 with integrated cable gland TK PC 55-4-to , H: 35 TK PC 75-4-tm , H: 35 TK PC 75-4-v , H: 35 with integrated cable gland TK PC 75-4-to , H: 35 TK PC 77-6-tm , H: 57 TK PC 77-8-tm , H: 81 TK PC 97-6-tm , H: 57 TK PC 97-8-tm , H: 81 TK PC 99-6-tm , H: 57 TK PC 99-8-tm , H: 81 TK PC tm , H: 66 TK PC tm , H: 90 TK PC , H TK PC , H With metric embossing (-tm) or smooth side walls (-to), cover transparent, flat With metric embossing (-m) or smooth side walls (-o), cover grey, flat You will find suitable accessories in the enclosure systems catalogue or at 18
19 Overview of TK PC empty enclosures 130 x 94 mm 130 x 130 mm 180 x 94 mm 180 x 110 mm 182 x 180 mm 254 x 180 mm 360 x 254 mm m 9 01, H: m 9 01, H: 81 TK PC m , H: 75 TK PC m , H: 99 TK PC m , H: 57 TK PC m , H: 81 TK PC m , H: 90 TK PC m , H: 111 TK PC m , H: 165 TK PC m , H: 90 TK PC m , H: 111 TK PC m , H: 165 TK PC m, , H: 90 TK PC m, , H: 111 TK PC m, , H: 165 TK PC m , H: 111 TK PC m , H: tm 9 01, H: tm 9 01, H: 81 TK PC tm , H: 75 TK PC tm , H: 99 TK PC tm , H: 57 TK PC tm , H: 81 TK-PC tm , H: 90 TK-PC tm , H: 111 TK-PC tm , H: 165 TK PC tm , H: 90 TK PC tm , H: 111 TK PC tm , H: 165 TK PC tm, , H: 90 TK PC tm, , H: 111 TK PC tm, , H: 165 TK PC tm , H: 111 TK PC tm , H: 165 TK PC f-m , H: 63 TK PC f-m , H: 84 TK PC f-m , H: 137 TK PC f-m , H: 63 TK PC f-m , H: 84 TK PC f-m , H: 137 TK PC f-m , H: 63 TK PC f-m , H: 84 TK PC f-m , H: 137 TK PC f-tm , H: 63 TK PC f-tm , H: 84 TK PC f-tm , H: 137 TK PC f-tm , H: 63 TK PC f-tm , H: 84 TK PC f-tm , H: 137 TK PC f-tm , H: 63 TK PC f-tm , H: 84 TK PC f-tm , H:
20 AL Aluminium empty enclosures 16 standard enclosure sizes up to 330 x 230 mm With powder coating to prevent corrosion Colour: silver grey, similar to RAL 7001 Material: aluminium AL SI 12 Effective protection against electromagnetic interference (EMI) and electrostatic discharges (ESD) An even higher level of protection can be achieved by using conductive seals (available on request) between the components of the enclosure On request: enclosures with Underwriters Laboratory certificate High level of chemical resistance Properties AL AL Aluminium empty enclosures External hinges External attachment loops Standard rail Sample application Sample application Sample application 20
21 AKL / AKi empty enclosures 4 basic enclosures up to 600 x 300 mm with one or two different cover heights Colour: grey, similar to RAL 7035 Cover grey or transparent Plastic: optionally polystyrene (AKL) or glass-fibre-reinforced polycarbonate (AKi-L) Side walls with pre-embossed metric snap-out openings Combinable up to protection class IP 65 Extensive range of accessories Properties AKL Properties AKi AKL / AKi empty enclosures Combinable External hinges External attachment loops Standard rail, mounting plate, partition Optional flange 21
22 AL Aluminium empty enclosures 50 x 45 mm 64 x 58 mm 98 x 64 mm 150 x 64 mm 80 x 75 mm 125 x 80 mm 175 x 80 mm 100 x 110 mm AL , H: 30 mm AL , H: 34 mm AL , H: 34 mm AL , H: 34 mm AL , H: 57 mm AL , H: 57 mm AL , H: 57 mm AL , H: 57 mm AKL empty enclosures with metric embossing, cover grey AL empty aluminium enclosures, with smooth side walls You will find suitable accessories in the enclosure systems catalogue or at AKL / AKi empty enclosures 300 x 150 mm 300 x 300 mm 300 x 450 mm 300 x 600 mm AKL 1-g , H: 132 AKL 2-g , H: 132 AKL 2-gh , H: 210 AKL 3-g , H: 132 AKL 3-gh , H: 210 AKL 4-g , H: 132 AKL 4-gh , H: 210 AKL empty enclosures with metric embossing, cover transparent AKL 1-t , H: 132 You will find suitable accessories in the enclosure systems catalogue or at AKL 2-t , H: 132 AKL 2-th , H: 210 AKL 3-t , H: 132 AKL 3-th , H: 210 AKL 4-t , H: 132 AKL 4-th , H:
23 Overview of AL / AKL / AKi empty enclosures mm 122 x 120 mm 220 x 120 mm 160 x 160 mm 260 x 160 mm 360 x 160 mm 200 x 230 mm 280 x 230 mm 330 x 230 mm m AL , H: 80 mm AL , H: 80 mm AL , H: 80 mm AL , H: 90 mm AL , H: 90 mm AL , H: 110 mm AL , H: 110 mm AL , H: 110 mm iq - industrial quality All products in the Spelsberg series TK PC, TG PC, AKi, AL and GTi are marked with the seal of Industrial Quality on a pale blue background. Look out for the new mark, it indicates boxes and enclosures for applications with particularly stringent material requirements. 300 x 150 mm 300 x 300 mm 300 x 450 mm 300 x 600 mm AKi 1-g , H: 132 AKi 2-g , H: 132 AKi 2-gh , H: 210 AKi 3-g , H: 132 AKi 3-gh , H: 210 AKi 4-g , H: 132 AKi 4-gh , H: 210 AKi empty enclosures with metric embossing, cover transparent AKi empty enclosures with metric embossing, cover grey AKi 1-t , H: 132 AKi 2-t , H: 132 AKi 2-th , H: 210 AKi 3-t , H: 132 AKi , H: 210 AKi 4-t , H: 132 AKi , H:
24 5 modular enclosure sizes up to 640 x 440 mm Colour: grey, similar to RAL 7035 Cover optionally grey or transparent Plastic: glass-fibre-reinforced polycarbonate (PC) Removable side walls for increased flexibility (flange) Easily combinable up to protection class IP 65 (each enclosure comes with connectors) Collars to increase the installed height are available for any size of enclosure Extensive range of accessories Properties GTi GTi empty enclosures Flange Combinable External attachment loops External hinges GTi switchgear 24
25 GTi empty enclosures iq - industrial quality All products in the Spelsberg series TK PC, TG PC, AKi, AL and GTi are marked with the seal of Industrial Quality on a pale blue background. Look out for the new mark, it indicates boxes and enclosures for applications with particularly stringent material requirements. Slot in rather than snap out Snapping out unwanted side walls and risking breaking the entire enclosure is a thing of the past. Just select the desired (flanged) enclosure walls and secure them with the supplied flange connectors. 25
26 320 x 220 x 179 mm 320 x 320 x 179 mm 320 x 440 x 179 mm 320 x 640 x 179 mm 440 x 640 x 179 mm GTi 1-g GTi 2-g GTi 3-g GTi 4-g GTi 5-g Cover transparent, side walls open (flange required) Cover grey, side walls open (flange required) GTi 1-t GTi 2-t GTi 3-t GTi 4-t GTi 5-t GTi 2-KT-t GTi 3-KT-t Side walls open, flange required, transparent drop-down door You will find suitable accessories in the enclosure systems catalogue or at 26
27 Overview of empty GTi enclosures Illustration Side of enclosure 220 mm Side of enclosure 320 mm Side of enclosure 440 mm Side of enclosure 640 mm GFL GFL GFL Closure flange, smooth GFL 211-m 3 x M32/M25, 2 x M GFL 321-m 3 x M50/M40, 4 x M GFL 411-m 1 x M40/M32, 16 x M25/M Closure flange, with metric embossing GFL 221-m 1 x M50/M40, 4 x M25/M GFL 231-m 2 x M GFL 331-m 17 x M20/M GFL 341-m, 1 x M50/M40, 2 x M32/M25, 4 x M25/M GFL 351-m, 12 x M25/M GFL 421-m 1 x M50/M40, 2 x M40/M32, 8 x M25/M GFL 361-m, 4 x M40/M32, 3 x M20, GAR x 220 x 75 mm GAR x 320 x 75 mm GAR x 440 x 75 mm GAR x 640 x 75 mm GAR x 640 x 75 mm Collar 5 modular enclosure sizes up to 440 x 640 mm 27
28 Günther Spelsberg GmbH + Co. KG Headquarter Im Gewerbepark 1, D Schalksmühle Postfach 15 20, D Schalksmühle Telefon: +49 (0) / Telefax: +49 (0) / info@spelsberg.de Internet: VK Plant Buttstädt Vor dem Lohe 3, D Buttstädt Postfach 30, D Buttstädt Telefon: +49 (0) / Telefax: +49 (0) /
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