The potential of R+D for cost reduction Solutions for Logistic AEE Technical conferences Madrid, December 1-2 2010 Juan Ruiz-Jarabo Pacallet Managing director ENERCON GmbH Sucursal en España
CONTENTS ENERCON AND THE LOGISTICS CHALLENGE FREIGHT BENCHMARKING COMPETITIVENESS THROUGH R+D 2
WHY LOGISTICS? COST REDUCTION FREIGHT BENCHMARKING Q U A L I T Y STUDY DAMAGE REDUCTION SUSTAINABILITY 3
ENERCON at a GLANCE Fundada en: 1984 Plantas de producción: Aurich (sede), Emden y Magdeburg en Alemania Suecia, Brasil, Turquía, Portugal, Canadá Superficie dedicada a la producción: 463.000 m² Personal dedicado a I+D: alrededor de 180 ingenieros Oficinas comerciales: 16 oficinas internacionales Centros de mantenimiento: más de 160 centros Service Potencia: 22 GW Aerogeneradores instalados a nivel mundial: 17.072 Aerogenerador más potente del mundo: E-126 7,5 MW 4 A fecha de: 09.2010
EXPORT: GLOBAL SCALE LOGISTICS More than 65% of the production is for export markets 3,000 2,500 2,000 1,500 1,000 MW en el extranjero MW en Alemania 500 0 5 Potencia instalada en MW 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
GLOBAL MARKET vs CENTRALIZED PRODUCTION 6
PRODUCTION PLANTS BLADES, 8 factories GENERATOR, 5 factories ASSEMBLYING, 5 factories ELECTRICAL COMPONENTS, 4 factories TOWERS, 7 factories FOUNDRY, 1 factor 7
PRODUCTION PLANTS BLADES, 8 factories GENERATOR, 5 factories ASSEMBLYING, 5 factories ELECTRICAL COMPONENTS, 4 factories TOWERS, 7 factories FOUNDRY, 1 factor 8
CONTENTS ENERCON AND THE LOGISTICS CHALLENGE FREIGHT BENCHMARKING COMPETITIVENESS THROUGH R+D 9
FREIGHT BENCHMARKING 10
ENERCON s PHILOSOPHY Full integration of the whole supply chain (In-house spedition) Great expertise in all transport modes Purchase and use of our owns transport modes Long-term partnership with our providers Michael Garri by bahnbilder.warumdenn.net 9 logistic hubs in 7 countries are monitored by 100 qualified staff 11
SUPPLY CHAIN MANAGEMENT SYSTEM Planning, organisation and real-time monitoring Drawing of logistic-network Early identification of narrow access 97% availability EPK: spare parts replacement Damage rate: 0,3 % ENERCON s Quality System 12
BENCHMARKING STUDY: SHORT MEDIUM DISTANCE equivalent CO 2 tons 10.000 5.000 0 Train Inland water vessel HGV 13
CONTENTS ENERCON AND THE LOGISTICS CHALLENGE FREIGHT BENCHMARKING COMPETITIVENESS THROUGH R+D 14
1. BEST OPTION: ENERCON RAILWAY LOCOMOTIVES Two-way vehicle Freya Fresena Vossloh G1000 Siemens ER20 15
CASE STUDY: CONNECTING FACTORIES WITH HARBOUR 1 Foundry GZO Georgsheil 2 Factory Aurich 3 Logistic center Emden 16
NETWORK OF THE ENERCON RAILWAY Hub Aurich/Emden Meppen Bremen Hamburg Schwerin Hub East Hub West HM Geseke Aalen MD Nachterstedt/ Hoym Dessau Sprotta Leipzig Riesa Siegen Total tonnage ca. 1.000.000t/year Hub South Bremerhaven Korb Blaubeuren Ummendorf Herberttingen Sachsenheim Italien 17
2. EFFICIENCY: E-SHIP 1 Designed for the transport of ENERCON cargo with maximum energy efficiency 18
E-SHIP 1: FEATURES Length: Width: Hold depth: 130 m 22.5 m 9.3 m Speed: 17,5 kn (32 km/h) Load capacity: 9700 tdw Categorisation: Germanischer Lloyd 100 A5 E3 The E-Ship 1 is the most modern cargo ship in the world today! 19
E-SHIP 1: REACHING ENERCON SUSTANIBILITY STANDARD With E-Ship 1 transport on sea is very energy efficient and therefore extremely environmental friendly. like its cargo! 20
Thanks for your attention! Edición: ENERCON GmbH Sucursal en España Calle Fernando el Santo 15 28010 Madrid España Ronda de Auguste y Louis Lumière 23, Edificio 21 A, Parque Tecnológico 46980 Paterna (Valencia) España www.enercon.de Copyright: ENERCON GmbH. Sin nuestra expresa autorización, queda terminantemente prohibida la reproducción total o parcial de este documento, así como su uso indebido y/o su exhibición o comunicación a terceros. De los infractores se exigirá el correspondiente resarcimiento de daños y perjuicios. Quedan reservados todos los derechos inherentes, en especial los de patentes, de modelos registrados y estéticos. Derecho de realización de cambios: La empresa ENERCON GmbH se reserva el derecho a modificar este documento y el contenido descrito en el mismo en cualquier momento y sin previo aviso, en especial en lo que se refiere a la mejora y ampliación del mismo 21