STIHL AR 1000, 2000, 3000

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1 { STIHL AR 1000, 000, 3000 Instruction Manual Manual de instrucciones Read Instruction Manual thoroughly before use and follow all safety precautions improper use can cause serious or fatal injury. Antes de usar la máquina lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones el uso incorrecto puede causar lesiones graves o mortales.

2 Instruction Manual 1-3 Manual de instrucciones 4-48

3 English Contents Original Instruction Manual Printed on chlorine-free paper Printing inks contain vegetable oils, paper can be recycled. ANDREAS STIHL AG & Co. KG C. VA1.D _004_GB 1 Introduction Guide to Using this Manual Signal Words Symbols in Text Main Parts Backpack Battery Safety Symbols on the Product Backpack Battery IMPORTANT SAFETY INSTRUCTIONS Battery Warnings and Instructions Operator Connecting Cord Using the Backpack Battery Maintenance, Repair and Storage Warnings and Instructions Before Starting Work Preparing the Backpack Battery for Operation Charging the Backpack Battery Setting up the Charger Charging LED Diagnostics and Acoustic Signals Battery Status Power Tool Status Charge Status Assembling the Backpack Battery Attaching the Connecting Cord Attaching and Removing the Rain Cover Attaching the Pouch Adjusting the Backpack Battery Positioning and Adjusting the Connecting Cord Putting on the Harness { 1 Connecting the Backpack Battery to the Power Tool Connecting the Backpack Battery to a Power Tool with an Integrated Socket Connecting the Backpack Battery to a Power Tool with a Battery Compartment Disconnecting the Backpack Battery After Finishing Work Preparing for Transportation or Storage USB Port (AR 1000 only) Charging a USB Device Transporting Transporting the Backpack Battery Storing Storing the Backpack Battery Cleaning Cleaning the Backpack Battery Inspection and Maintenance Inspecting and Maintaining the Backpack Battery Troubleshooting Guide Backpack Battery Specifications STIHL AR Series Battery STIHL AL STIHL AL Symbols on the Backpack Battery Replacement Parts and Equipment Genuine STIHL Replacement Parts Disposal Battery Recycling Limited Warranty STIHL Incorporated Limited Warranty Policy This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems C 1

4 English 4 Trademarks Registered Trademarks Common Law Trademarks Addresses STIHL Incorporated Introduction 1 Introduction Thank you for your purchase. The information contained in this manual will help you receive maximum performance and satisfaction from your STIHL backpack battery and, if followed, reduce the risk of injury from its use. SAVE THIS MANUAL! It is important that you read and observe the following information and warnings. Improper use can cause serious injury. Read this instruction manual thoroughly before use and periodically thereafter. Follow all safety precautions. Careless or improper use of the backpack battery can cause serious or fatal injury. Do not lend or rent your backpack battery without this instruction manual. Allow only persons who fully understand the information in this manual to use the backpack battery. For further information, or if you do not understand any of the instructions in this manual, please go to (for Canada: or contact your authorized STIHL servicing dealer. Guide to Using this Manual.1 Signal Words This manual contains safety information that requires your special attention. Such information is introduced with the following symbols and signal words: DANGER Indicates a hazardous situation that, if not avoided, will result in death or serious injury C

5 3 Main Parts English Indicates a hazardous situation that, if not avoided, could result in death or serious injury. NOTICE Indicates a risk of property damage, including damage to the machine or its individual components.. Symbols in Text The following symbol is included to assist you with the use of the manual: Refers to a designated chapter or sub-chapter in this instruction manual. 3 Main Parts 3.1 Backpack Battery # GXX-666-A0 1 Rain Cover Designed to protect the battery from rain and moisture during work. Push Button Activates the battery's LEDs. 3 Battery LEDs Indicate the battery's state of charge and display error messages regarding potential malfunctions in the battery or power tool C 3

6 English 4 Cover Covers the connecting cord socket and USB port (AR 1000 only). 5 Socket Socket on the battery for the connecting cord. 6 USB Port (AR 1000 only) Charges USB compatible electronic devices. 7 Hook and Eye Fasteners Secure the connecting cord to the backpack. 8 Carrying Handle For transporting the backpack battery. 9 Guide Secures the connecting cord to the backpack. 10 Shoulder Straps For carrying the battery while working. 11 Pouch Holds the AP Adapter when not in use. 1 AP Adapter Adapter for connecting the battery to a charger and supplying power to a STIHL power tool with an AP battery compartment. 13 Connecting Cord Transmits electric current from the battery to the power tool. 14 Battery-Side Plug Connects the connecting cord to the battery. 15 Tool-Side Plug Fits into the power tool socket. 4 Safety Symbols on the Product 4 Safety Symbols on the Product 4.1 Backpack Battery The following safety symbols are found on the backpack battery: To reduce the risk of injury, follow the specified safety precautions. Read and follow all safety precautions in this instruction manual and the manual for the STIHL tool powered by this battery. Improper use can lead to serious or fatal personal injury or property damage. To reduce the risk of personal injury or property damage from fire, explosion or burns, including chemical burns, do not disassemble, crush, drop, damage or heat the battery above 1 F (100 C). Never expose it to fire or 5.1. To reduce the risk of personal injury or property damage from a short circuit, fire or explosion, keep the battery dry. Protect it from rain, water, liquids and damp conditions. Never immerse the battery in water or other 5.1. To reduce the risk of personal injury or property damage from fire, use and store the battery only within an ambient temperature range of 14 F to 1 F (- 10 C to # Rating Plate Contains electrical information and the product's serial number C

7 5 IMPORTANT SAFETY INSTRUCTIONS 5 IMPORTANT SAFETY INSTRUCTIONS 5.1 Battery Warnings and Instructions Use of STIHL AR batteries for any purpose other than powering the STIHL tools listed below could lead to personal injury and property damage. Use only with the following STIHL power tools: STIHL MSA chain saws, except top-handle units STIHL HTA pole pruners STIHL FSA trimmers and brush cutters STIHL HSA hedge trimmers STIHL HLA extended reach hedge trimmers STIHL BGA blowers Do not use STIHL AR batteries with STIHL MSA top-handle chain saws, STIHL TSA cut-off machines or STIHL RMA lawn mowers. Use with these products could lead to severe personal injury and property damage from entanglement of the connecting cord, loss of control, or loss of balance. Use of unauthorized chargers can damage the battery and result in fire, explosion and personal injury and property damage. Charge STIHL AR batteries only with genuine STIHL AL 300 or STIHL AL 500 series chargers. The battery contains safety features and devices which, if damaged, may allow the battery to generate heat, rupture, leak, ignite or explode. English Never heat the battery above 1 F (100 C). Never incinerate or place the battery on or near fires, stoves or other hightemperature locations. Never use or charge a malfunctioning, damaged, cracked, leaking or deformed battery. Never open, disassemble, crush, drop, subject to heavy impact or otherwise damage the battery. Never expose the battery to microwaves or high pressures. Never insert objects into the battery's cooling slots. Never sit or stand on the battery. Never place objects on the battery or stack batteries on top of one another. High temperatures may cause the battery to generate heat, rupture, leak, ignite or explode, resulting in severe or fatal personal injury and property damage. Exposure to temperatures outside the recommended temperature range may also reduce battery life and performance. Use and store the battery only within an ambient temperature range of 14 F to 1 F (-10 C to 50 C). Never store the battery in direct sunlight or inside a vehicle in hot weather. To reduce the risk of personal injury and property damage in the event the battery emits smoke, an unusual smell or feels unusually hot while using, charging or storing: Immediately discontinue using or charging the battery. If you are using it, remove it from your back. Maintain a safe distance and prepare to contact the authorities in the event of fire or explosion. To reduce the risk of a short circuit, which could lead to electric shock, fire and explosion: C 5

8 English Keep the battery dry. Protect it from rain, water and other liquids. Never immerse the battery in water or other liquids. Keep a battery that is not in use away from metal objects (e.g., paper clips, nails, coins, keys). Never transport or store the battery in a metal container. Store the battery indoors in a dry room. Never store the battery in damp or corrosive environments or in conditions that could lead to corrosion of its metal components. Never store the battery connected to the power tool or charger. Protect the battery from exposure to corrosive agents such as garden chemicals and de-icing salts. Do not attempt to repair, open or disassemble the battery. There are no user-serviceable parts inside. Leaking battery fluid is potentially harmful and can cause skin and eye irritation, chemical burns and other serious personal injury. Avoid contact with skin and eyes. Use an inert absorbent such as sand on spilled liquids. In the event of accidental contact, immediately rinse the contact area thoroughly with mild soap and water. If fluid gets into your eye(s): Do not rub. Rinse water over the open eye(s) for at least 15 minutes and seek medical attention. A battery fire can be dangerous. To reduce the risk of severe personal injury and property damage in the event of fire: Evacuate the area. Fire can spread rapidly. Stay clear of any vapors generated and maintain a safe distance. Contact the fire department. 5 IMPORTANT SAFETY INSTRUCTIONS Although water can be used to put out a battery fire, use of a multi-purpose dry chemical fire extinguisher is preferable. Consult the fire department regarding proper disposal of the burned battery. 5. Operator Operating a power tool with the backpack battery can be strenuous. The operator must be in good physical condition and mental health. To reduce the risk of personal injury from fatigue and loss of control: Check with your doctor before using the backpack battery if you have any health condition that may be aggravated by strenuous work. Do not use the backpack battery while under the influence of any substance (drug, alcohol or medication, etc.) that might impair vision, balance, dexterity or judgment. Be alert. Do not use the backpack battery when you are tired. Take a break if you become tired. Do not permit minors to use the backpack battery. The battery is designed to be operated by one person only. Do not allow other persons in the work area C

9 5 IMPORTANT SAFETY INSTRUCTIONS 5.3 Connecting Cord Using a damaged connecting cord may result in fire, electric shock and other personal injury or property damage. To reduce these risks: Check the battery s connecting cord regularly for damage. If it becomes damaged, immediately disconnect it from the power tool and battery. Never use a damaged connecting cord. Do not abrade, crush, jerk, or otherwise abuse or misuse the connecting cord. Protect it from heat, oil and sharp edges. If the connecting cord becomes damaged, have it replaced by an authorized STIHL servicing dealer before use. A damaged connecting cord must be replaced with an identical STIHL replacement part. Unplug the backpack battery from the power tool when not in use. Never yank or jerk the connecting cord to disconnect. To unplug the connecting cord from the backpack battery, grasp the battery-side plug, not the connecting cord. Make sure the connecting cord is positioned and secured so that it will not be stepped on, tripped over, come in contact with sharp objects, moving parts, or otherwise be subjected to damage or stress. Check the AP Adapter, the connecting cord and its plugs for signs of damage. Never use a damaged AP Adapter, connecting cord or plug. Make sure the insulation of the connecting cord and plugs are in good condition. Straighten a twisted connecting cord before use. Position the connecting cord so that it cannot be reached or damaged by the cutting or working attachment of the power tool being used. English Do not use the connecting cord for any purpose other than providing an electrical connection between the battery and your authorized STIHL power tool. For example, do not use it for carrying or hanging up the battery or power tool. The two ends of the connecting cord are different shapes and use different electrical contacts. The battery-side plug is designed to be inserted into the backpack battery socket. The plug on the other end is to be inserted into an AP Adapter or STIHL power tool with an integrated socket. To reduce the risk of electric shock and damage to the battery and connecting cord: Never attempt to insert the wrong end of the connecting cord in the battery socket, AP Adapter or power tool (see illustration). 5.4 Using the Backpack Battery Misuse may result in personal injury and property damage. Use the battery only as described in this instruction manual. Never modify the backpack battery in any way. Use only accessories specifically authorized by STIHL for use with this backpack battery. Use the battery only with the harness supplied. It must not be combined with any other carrying straps GXX-3117-A C 7

10 English To help reduce the risk of serious personal injury or death from unintentional activation of a power tool connected to the battery: Unplug the battery from the power tool before assembling, transporting, adjusting, inspecting, cleaning, servicing, maintaining or storing the tool. Unplug the battery in the event of a malfunction or emergency and any time the tool is not in use. Never leave the battery unattended when it is plugged in to a power tool. Disconnect the battery from the power tool and charger before storing. To reduce the risk of serious personal injury from loss of control during operation: Read and follow all safety precautions and instructions related to the power tool connected to the battery. Make sure you have good balance and secure footing at all times. Take special care in slippery conditions (wet ground, snow) and in overgrown terrain. Watch for hidden obstacles such as tree stumps, roots, rocks, holes and ditches to avoid stumbling or falling. Be extremely cautious when working on slopes or uneven ground, as the backpack battery may alter your center of balance. Never work with the backpack battery in trees, on roofs or on ladders or any other insecure support. Do not overreach. To reduce the risk of injury from tripping on the connecting cord or losing control of the power tool: Always position and secure the connecting cord so that it will not interfere with your power tool or proper working technique. Secure the connecting cord 5 IMPORTANT SAFETY INSTRUCTIONS through the backpack guides and with the hook and eye fasteners. Keep the connecting cord away from the cutting attachment of the power tool. Remain aware of the location of the connecting cord while working. Prevent it from contacting the power tool's cutting attachment or catching on other objects, which could cause you to lose balance or control of the power tool, resulting in serious personal injury and property damage. Using a backpack battery that is damaged or improperly adjusted can lead to a malfunction and increase the risk of serious personal injury and property damage. Before starting work or charging the battery: Always check the battery for proper condition and operation. Check the battery, connecting cord, sockets, plugs and AP Adapter for corrosion, foreign matter and damage. If four LEDs flash red and a rapid succession of short beeps sound for several seconds, the battery is not functioning properly. Disconnect the battery from the power tool, take it off your back and contact your authorized STIHL servicing dealer immediately. Do not attempt to use, charge or store the battery until the problem has been corrected. Never attempt to use, charge or store a malfunctioning, damaged, cracked, leaking or deformed battery. Take it to your authorized STIHL servicing dealer immediately. Do not use, charge or store the battery until the problem has been corrected. Make sure the shoulder straps and other features of the backpack are in good condition, properly adjusted and secure. If they are worn, weakened, cracked or damaged, contact your authorized STIHL servicing dealer and have them replaced C

11 6 Maintenance, Repair and Storage 6 Maintenance, Repair and Storage 6.1 Warnings and Instructions There are no user-authorized repairs for the backpack battery. To reduce the risk of fire, electric shock or other personal injury and property damage: Do not attempt to repair, open or disassemble the battery. There are no user-serviceable parts inside. Users may carry out only the cleaning and maintenance operations described in this manual. Users must not attempt any other cleaning, maintenance or repair. Strictly follow the cleaning and maintenance instructions in the appropriate sections of this instruction manual. STIHL recommends that all repair work be performed by authorized STIHL servicing dealers. Unintentional starting may result in personal injury or property damage. To reduce the risk of personal injury and property damage from unintentional starting, disconnect the battery from the power tool: when inspecting, adjusting or cleaning the battery or power tool before handling the power tool's cutting or working attachment before leaving the battery or power tool unattended before transporting or storing the battery in the event of a malfunction or in an emergency. any time the battery is not in use. English Use of parts that are not authorized or approved by STIHL may cause serious or fatal injury or property damage. STIHL recommends that only identical STIHL replacement parts be used for repair or maintenance. To reduce the risk of electric shock when charging: Unplug the charger from the wall outlet before inspecting or cleaning the charger. Regularly check the electrical contacts of the charger and ensure that the insulation of the power cord and plug are in good condition and show no signs of aging (brittleness), wear or damage. Have a damaged power supply cord replaced by an authorized STIHL servicing dealer. To reduce the risk of short circuit and fire: Keep the guides on the AP Adapter free of foreign matter. Clean as necessary with a dry cloth or soft, dry brush. Improper storage can result in unauthorized use, damage to the backpack battery and an increased risk of fire, electric shock and other personal injury or property damage. Before storing: Remove the connecting cord from the power tool or AP Adapter. Remove the AP Adapter from the power tool or charger. Store the battery indoors in a dry, secure place out of the reach of children and other unauthorized users. Never store the battery in damp or corrosive environments or in conditions that could lead to the corrosion of its metal components. Never store the battery plugged into the AP Adapter or power tool. Never store the battery in a metal container or in a container with metal objects (e.g., paper clips, nails, coins, keys) C 9

12 English 7 Before Starting Work 7 Before Starting Work 7.1 Preparing the Backpack Battery for Operation Before starting work: Check the battery 8.. Fully charge the 8.. Clean the 8.. Position the connecting Since the charger heats up during the charging process, do not operate the charger on a combustible surface or in a location where combustible gases, liquids, vapors, dusts or other materials and substances are present. To set up the charger: 8 Charging the Backpack Battery Setting up the Charger Read and follow the safety precautions on the battery and charger and the warnings and instructions in this 5.1, and in the charger's manual. To reduce the risk of short circuit, which could lead to electric shock, fire and explosion, make sure the charger and its components are dry and not damaged; operate the charger indoors at an appropriate ambient temperature. A typical household electric circuit is between 15 and 0 amps. A single STIHL AL 500 charger draws approximately 4.8 amps. A single AL 300 charger draws approximately 4.4 amps. To reduce the risk of fire from overloading an electrical circuit: Ensure the electrical system is rated to withstand the expected electrical draw before charging your battery. Charge multiple batteries one at a time or on separate circuits, unless you know your circuit can handle the total expected draw from multiple chargers. 1 Insert the plug (3) into a properly installed wall outlet (4) matching the voltage and electrical frequency stated on the charger's rating plate on the back of the charger. The charger runs a self-test immediately after it is plugged in. The charger LED (1) will glow green for about 1 second, then it will glow red briefly before going out. Once the self-test is complete, the charger is ready to charge the battery. Position the power supply cord () so that it will not be stepped on, tripped over, come in contact with sharp objects or moving parts or otherwise present a tripping hazard or be subjected to damage or stress. 8. Charging STIHL batteries contain safety features and devices which, if damaged, may allow the battery to generate heat, rupture, leak, ignite or explode. Never charge a malfunctioning, damaged, cracked, leaking or deformed battery or use a charger that has been 5.1. Never insert a wet AP Adapter or use a wet 5.1. Follow all warnings and instructions accompanying your charger GXX-38-A C

13 9 LED Diagnostics and Acoustic Signals To charge the battery: English 9 LED Diagnostics and Acoustic Signals Battery Status Six LEDs and an acoustic signal indicate the status of the battery. These LEDs can glow or flash green or red. 1 Push the plug of the connecting cord (1) into the socket () of the AP Adapter (3) until it stops. Push the AP Adapter into the charger (5) until it stops. The LED on the charger (4) glows green when the battery is being charged. The LEDs on the AR battery glow green and show the state of charge. When the LEDs on the battery turn off, the charging process is complete and the charger will shut itself off. Remove the AP Adapter from the charger and disconnect the charger's power supply cord from the wall outlet when charging is complete. A factory-new battery is not fully charged. STIHL recommends that you fully charge the backpack battery before using it for the first time. Operate the charger only indoors, in dry rooms and within an ambient temperature range of 41 F to 104 F (5 C to 40 C). The battery heats up during operation of the power tool. If a hot battery is connected to the charger, it may be necessary for it to cool down before charging starts. The charging process begins only after the battery has cooled down sufficiently. Charging time depends on a number of factors, including battery condition and the ambient temperature. For a complete list of approximate charging times, see GXX-680-A A short beep This means that the acoustic signal works as it should. Four long beeps This means that the battery's state of charge is low. Recharge the battery. 3 Rapid succession of short beeps This means that there is a malfunction in the battery. The Signal stops automatically after a few seconds. If one LED glows red continuously: the battery is either too hot or too cold. Allow the battery to warm up or cool down gradually at an ambient temperature of about 50 F to 68 F (10 C to 0 C). If the four right side LEDs flash red and a rapid succession of several short beeps is emitted: the battery has a malfunction and must be replaced. Do not attempt to charge, use or store the battery GXX-39-A C 11

14 English The battery is equipped with a visual and acoustic signal. Be aware that your ability to hear the acoustic signal may be reduced when wearing hearing protection. 9. Power Tool Status When the battery is connected to the power tool, the same LEDs on the battery will indicate the status of the power tool. If three LEDs glow red continuously: the power tool motor is too hot. Allow the motor to cool down. If three LEDs flash red when you activate the trigger switch: the power tool has an electrical malfunction. Do not operate the power tool. Have it checked by an authorized STIHL servicing dealer before use or storage. For troubleshooting 19. For more information about transporting a malfunctioning battery, Charge Status The LEDs and acoustic signals on the battery also indicate the battery's state of charge. To determine the battery's state of charge: 100 % 0 % 10 Assembling the Backpack Battery If one green LED is flashing and four long beeps are emitted: less than 0 % charge. 10 Assembling the Backpack Battery 10.1 Attaching the Connecting Cord To attach the connecting cord: 1 Unplug the battery from the power tool. Remove the cover (1). Pass the plug (3) through the opening in the back plate. Insert the plug in the battery's socket () and turn it clockwise until it engages with an audible click. Replace the cover GXX-799-A0 Press the button (1) on the backpack battery. A single short beep will be emitted. The LEDs on the battery will glow or flash green for about 5 seconds and indicate the state of charge (see illustration). For example: If six green LEDs glow continuously: full charge GXX-673-A0 10. Attaching and Removing the Rain Cover To reduce the risk of a short circuit, which could lead to electric shock, fire and explosion, keep the battery dry. Protect it from rain, water and other liquids. The rain cover is designed to protect the battery from rain during operation C

15 11 Adjusting the Backpack Battery English To attach the rain cover: To attach the pouch: GXX-814-A GXX-89-A0 Unplug the battery from the power tool. Make sure the rain cover is dry and in good condition, without any tears, holes or other damage. Never use a wet or damaged rain cover. Before starting work in rain or in very damp conditions, make sure that the power tool to be connected to the battery is approved for use in the rain or damp conditions. Put the rain cover over the battery and attach it to the frame of the backpack with the zipper. Unzip to remove the rain cover after finishing work. Always confirm that the battery and AP Adapter are dry before charging or storing the battery. Allow the rain cover to dry before storing. Store the rain cover in a dry location Attaching the Pouch Never transport metallic, pointed or sharp objects in the pouch. They may bridge the contacts in the adapter and cause a short circuit. Unplug the battery from the power tool. Attach the bag at one of the specified locations on the waist belt. Place the AP Adapter (1) in the bag and close the hook and eye fastener () to secure it. 11 Adjusting the Backpack Battery 11.1 Positioning and Adjusting the Connecting Cord To reduce the risk of injury from tripping on the connecting cord or losing control of the power tool, always secure the connecting cord through the backpack guides and with the hook and eye fasteners as described below. Always position and secure the connecting cord so that it will not interfere with your power tool or proper working technique as described in the instruction manual for the power tool you are using. Always manage the cord appropriately to prevent it from coming into contact with the cutting attachment or catching on objects, which could cause you to lose balance or control of the power tool, resulting in serious personal injury and property damage. The connecting cord can be secured in different positions and adjusted to suit the height and reach of the operator C 13

16 English 11 Adjusting the Backpack Battery 11. Putting on the Harness GXX-801-A0 The operator must be able to remove the backpack battery quickly in the event of an emergency. In an emergency, open and remove the waist belt and chest strap quickly before dropping the battery to the ground. To ensure a proper fit: The connecting cord can run through the guide (1) or along the back plate. Secure the connecting cable to the backpack frame with the hook and eye fasteners (). Always secure the connecting cord using the guide or hook and eye fasteners on the side of the body on which the power tool is held and controlled. Do not allow the connecting cable to swing across your body or hang at your side GXX-88-A0 Put the backpack battery on your back GXX-803-A0 Fasten and adjust the waist belt () so that it rests comfortably but securely on your hips. Fasten the chest strap (1) and adjust it so that it fits comfortably but securely across your chest. The length of the connecting cord can be adjusted by making a loop around the top (3) or on the side (4) of the backpack battery with the hook and eye fasteners. Always position and secure the connecting cord so that it will not interfere with your power tool or proper working technique, as described in the instruction manual for the tool you are using. 3 Adjust the harness straps so that the back padding fits firmly and securely against your back. Thread the end of the waist belt through the loop (3) GXX-815-A C

17 1 Connecting the Backpack Battery to the Power Tool To remove the harness, open the quick-release fasteners on the waist belt and chest strap and loosen the harness straps by lifting the sliding adjusters. To help reduce the risk of injury in the event of an emergency, practice quickly opening the fastener on the waist belt, loosening the shoulder straps and removing the battery. To avoid damage, ease the battery to the ground when practicing. Do not allow the battery to drop to the ground and do not throw it. English To connect the battery to a power tool with an integrated socket: 1 1 Connecting the Backpack Battery to the Power Tool 1.1 Connecting the Backpack Battery to a Power Tool with an Integrated Socket Never use a malfunctioning, damaged, cracked, leaking or deformed 5.1. Use and store the battery only within an ambient temperature range of 14 F to 1 F (- 10 C to To reduce the risk of unintended activation, never store the power tool with the connecting cord inserted into the power tool 16. Always remove the connecting cord before storing the power tool. Line up the arrow on the connecting cord plug (1) with the arrow on the power tool socket (). Push the plug into the socket with steady, even pressure until it is fully inserted. The battery and power tool are now connected. For further information on activating and operating the power tool, see the instruction manual of the power tool being operated with this battery. Since a new battery is not fully charged, STIHL recommends that you fully charge the battery before using it the first Connecting the Backpack Battery to a Power Tool with a Battery Compartment 0000-GXX-831-A0 Never use a malfunctioning, damaged, cracked, leaking or deformed battery or AP 5.1. Use and store the battery only within an ambient temperature range of 14 F to 1 F (- 10 C to To reduce the risk of unintended activation, never store the power tool with the connecting cord inserted into the AP Adapter 16. Always remove the connecting cord before storing the power tool C 15

18 English To connect the battery to a power tool with a battery compartment: 13 After Finishing Work If a power tool with battery compartment is used, remove AP adapter from power tool's battery compartment and then pull the plug out of the AP adapter socket with steady, even pressure GXX-830-A0 NOTICE Avoid exposing the battery to excessive heat or cold or prolonged periods of direct sunlight. Use or storage outside the recommended ambient temperature range can reduce the performance and/or service life of the backpack battery. For further information on activating and operating the power tool, see the instruction manual of the power tool being operated with this battery. Line up the arrow on the connecting cord plug (1) with the arrow on AP Adapter (3). Push the plug into the AP Adapter socket () with steady, even pressure until it is fully inserted. Push the AP Adapter into the power tool's battery compartment (4) until it engages with an audible click. The battery and the power tool are now connected. For further information on activating and operating the power tool, see the instruction manual of the power tool being operated with this battery. Since a new battery is not fully charged, STIHL recommends that you fully charge the battery before using it the first Disconnecting the Backpack Battery To reduce the risk of severe personal injury and property damage from unintended activation, always unplug the battery before assembling, transporting, adjusting, cleaning, servicing, maintaining or storing the power tool and any other time it is not in 5.4. Switch off the power tool as described in its instruction manual. If a power tool with an integrated socket is used, pull the plug out of the power tool socket with steady, even pressure. 13 After Finishing Work 13.1 Preparing for Transportation or Storage To prepare the battery for transportation or storage: Switch off the power tool as described in its instruction manual. Disconnect the backpack 1.3. If the battery became wet during operation, allow it to dry separately and completely before charging or storing. 14 USB Port (AR 1000 only) 14.1 Charging a USB Device High voltage and excessive charging current at the USB port may damage the connected USB device. Only charge USB devices with an input voltage of 5 V and a maximum charging current of 1.5 A C

19 15 Transporting To charge a USB device with the battery: 3 English When transporting an undamaged and properly functioning backpack battery: Disconnect the battery from the power tool and insert the AP Adapter in the pouch. 1 4 Unplug the battery from the power tool or charger. Remove the cover (1). Pass the plug () of the USB device to be charged through the opening in the back plate. Insert the USB plug in the backpack battery's USB port (3). Replace the cover. Press the button on the battery. Before charging the backpack battery or starting work with a power tool, first remove any USB device connected to the USB charging port. 15 Transporting 15.1 Transporting the Backpack Battery To reduce the risk of a short circuit, which could lead to electric shock, fire and explosion, never transport the battery in a metal container or near metal objects (e.g., paper clips, nails, coins, GXX-541-A0 Carry the battery on your back or by the handle. Never transport the backpack battery in a metal or other container that is capable of conducting electricity, or near metal objects (e.g., paper clips, nails, coins, keys). If you are placing the battery in a container or transporting it in a vehicle, secure it and its container against turnover, impact and damage. Never sit on or stand on the battery. Never place objects on the battery or stack batteries on top of one another. Special precautions must be taken when transporting a damaged or malfunctioning battery. To reduce the risk of accidents, always contact your STIHL servicing dealer before transporting such a battery. STIHL backpack batteries comply with the requirements set forth in UN-Manual ST/SG/AC.10/11/Rev.5/Part III, Subsection Commercial air, vessel and ground transportation of lithium ion cells and batteries is regulated. The backpack battery is classified as a UN 3480, Class 9, packaging group II product. Shipping it, either as a complete tool or the battery, requires compliance with all applicable shipping regulations GXX-91-A C 17

20 English Check with the ground, vessel, air cargo or passenger airline to determine if transport is prohibited or subject to restrictions or exemptions prior to shipping or travel. Normally, no further conditions have to be met by the user in order to transport STIHL backpack batteries by road to the power tool's operating site. Check and comply with any special regulations that may apply to your situation. For further information please go to battery-transportation-safety (for Canada: 16 Storing 16.1 Storing the Backpack Battery To reduce the risk of a short circuit, which could lead to electric shock, fire and explosion, never store the battery in a metal container or near metal objects or in wet or damp 5.1. If the battery is damp or wet, allow it to dry thoroughly before 5.1. High temperatures can damage the battery and result in loss of performance and a shortened battery life. It may also cause the battery to generate heat, rupture, leak, ignite or explode, resulting in severe or fatal personal injury or property 5.1. Use and store the battery only within an ambient temperature range of 14 F to 1 F (- 10 C to Never store the battery in direct sunlight or inside a vehicle in hot 5.1. To properly store the battery: Disconnect the battery from the power tool or the charger. Make sure the battery is dry and store it indoors in a dry and secure location. Keep it out of the reach of children and other unauthorized persons. Protect the battery against dampness and corrosive agents such as garden chemicals and de-icing salts. 16 Storing For maximum battery life, store the battery at an ambient temperature between 50 F and 68 F (10 C and 0 C) with a charge between 40 % and 60 % ( green LEDs). Do not leave spare batteries unused. Use them in rotation. 17 Cleaning 17.1 Cleaning the Backpack Battery To reduce the risk of personal injury from unintended activation, unplug the battery before carrying out any cleaning 6. Users of this battery should carry out only the cleaning described in this manual. To clean the battery: Clean dust and dirt off the battery with a dry cloth or soft, dry brush. Do not use solvents or aggressive detergents to clean the battery. They may damage the plastic housing and other components. Do not spray the battery with water. 18 Inspection and Maintenance 18.1 Inspecting and Maintaining the Backpack Battery To reduce the risk of personal injury from unintended activation, remove the battery from the power tool or charger before carrying out any inspection, cleaning or 6. Carry out only the maintenance operations described in this manual. There are no user-authorized repairs. STIHL recommends that repair work be performed by authorized STIHL servicing dealers C

21 18 Inspection and Maintenance English Proper maintenance of the battery includes the following activities: Having missing or damaged safety labels replaced by an authorized STIHL servicing dealer. If you make a warranty claim for a component which has not been serviced or maintained properly, coverage may be denied C 19

22 English 19 Troubleshooting Guide 19 Troubleshooting Guide 19.1 Backpack Battery Always disconnect the battery before carrying out any inspection, cleaning or maintenance. Condition Power tool does not start when switched on. Power tool cuts out during operation. Runtime is too short. LEDs and Acoustic Signals 1 LED flashes green and four long beeps are emitted. 1 LED glows red. 4 LEDs flash red and a rapid succession of short beeps is emitted. 3 LEDs glow red. 3 LEDs flash red. 1 LED glows red. 3 LEDs glow red. Cause Battery has low charge. Battery too hot / too cold. Malfunction in battery. Power tool too hot. Malfunction in power tool. Battery too hot / too cold. Power tool too hot. Battery not fully charged. Useful life of battery has been reached or exceeded. Remedy Charge the 8.. Allow the battery to warm up or cool down gradually at ambient temperatures of about 50 F to 68 F (10 C to 0 C). Disconnect the battery from the power tool and reconnect it. Switch on the power tool. If the LEDs continue to flash, do not attempt to use the battery. The battery has a malfunction and must be replaced. Allow the power tool to cool down. Disconnect the battery from the power tool and reconnect the battery. Switch on the power tool. If the LEDs still flash, do not attempt to use the power tool. The power tool has a malfunction and must be checked by a servicing dealer. Allow the power tool and battery to cool down gradually at ambient temperatures of about 50 F to 68 F (10 C to 0 C). Charge the 8.. Have the battery checked by an authorized STIHL servicing dealer C

23 0 Specifications English 0 Specifications 0.1 STIHL AR Series Battery Approved charger type: STIHL AL 300 or AL 500 series. Battery technology: Lithium-Ion Voltage: 36 V Capacity in Ah: See rating plate Energy content in Wh: See rating plate Weight: AR 1000: 1.1 lbs. (5.5 kg) AR 000: 17. lbs. (7.8 kg) AR 3000: 17.9 lbs. (8.1 kg) Permissible ambient temperature range during use or storage: 14 F to 1 F (- 10 C to 50 C) Protection rating of rain cover: IPx3 (protected against sprayed water) USB-Port (AR 1000 only): Standard BC 1., Dedicated Charging Port (DCP) For a complete list of approximate charging times, see 0. STIHL AL 300 Mains voltage: 10 V Rated current: 4.4 A Frequency: 60 Hz Charging current: 6.5 A 0.3 STIHL AL 500 Mains voltage: 10 V Rated current: 4.8 A Frequency: 60 Hz Charging current: 1 A Rated power: 750 W Insulation: Class II (Double Insulation) Permissible ambient temperature range during charging: 41 F to 104 F (5 C to 40 C) 0.4 Symbols on the Backpack Battery Symbol V Ah Wh Explanation Volt Ampere hour Watt hour Direct current STIHL products must not be disposed of in the household trash, but only in accordance with local, state and federal laws and regulations and as provided in this Number of cells and energy content according to cell manufacturer's specification. The energy content available in specific applications is lower. The RBRC seal indicates that STIHL has prepaid for battery recycling. This symbol indicates that this is an recyclable lithium-ion battery. Rated power: 300 W Insulation: Class II (Double Insulation) Permissible ambient temperature range during charging: 41 F to 104 F (5 C to 40 C) C 1

24 English 1 Replacement Parts and Equipment 1.1 Genuine STIHL Replacement Parts STIHL recommends the use of genuine STIHL replacement parts. Genuine STIHL parts can be identified by the STIHL part number, the logo and, in some cases, by the STIHL parts symbol. The symbol may appear alone on small parts. Disposal.1 Battery Recycling Handle discharged/depleted batteries carefully. Even if believed to be discharged, lithium ion batteries may never totally discharge and still may deliver a dangerous short circuit current. If damaged or exposed to high temperatures, they may leak, generate heat, catch fire or explode. Observe all federal, state and local disposal rules and regulations. Contact your authorized STIHL servicing dealer for the latest information on waste disposal. Recycle depleted batteries promptly. Keep batteries away from children. Do not disassemble and do not dispose of in fire. STIHL is committed to the development of products that are environmentally responsible. This commitment does not stop when the product leaves the authorized STIHL servicing dealer. STIHL has partnered with the RBRC (Rechargeable Battery Recycling Corporation) to promote the collection and recycling of spent STIHL lithium ion batteries in the United States and Canada. The RBRC seal indicates that STIHL has prepaid for battery recycling. RBRC has a toll free phone number ( ) that connects you to information on battery recycling 1 Replacement Parts and Equipment locations and information on battery disposal bans or restrictions in your area. You can also return your spent battery to any authorized STIHL servicing dealer for recycling free of charge. 3 Limited Warranty 3.1 STIHL Incorporated Limited Warranty Policy This product is sold subject to the STIHL Incorporated Limited Warranty Policy, available at It can also be obtained from your authorized STIHL dealer or by calling GO-STIHL ( ). 4 Trademarks 4.1 Registered Trademarks STIHL FARM BOSS icademy MAGNUM The color combination MasterWrench Service orange-grey (U.S. MotoMix Registrations #,81,860; OILOMATIC #3,010,057, #3,010,058, #3,400,477; and Rock Boss #3,400,476) STIHL Cutquik AutoCut STIHL DUROMATIC YARD BOSS STIHL Quickstop STIHL ROLLOMATIC STIHL WOOD BOSS WOOD BOSS TIMBERSPORTS C

25 5 Addresses English 4. Common Law Trademarks 4-MIX BioPlus EasyStart EasySpool ElastoStart Ematic STIHL Precision Series FixCut Micro Pro Mark Quad Power Quiet Line STIHL Arctic STIHL Compact STIHL Interchangeable Attachment Series TapAction HT Plus STIHL PowerSweep STIHL Protech STIHL MiniBoss STIHL MotoPlus 4 Master Control Lever STIHL OUTFITTERS STIHL PICCO TrimCut STIHL M-Tronic STIHL HomeScaper Series STIHL PolyCut STIHL RAPID STIHL SuperCut STIHL Multi-Cut HomeScaper Series STIHL Territory STIHL InjectionTM This listing of trademarks is subject to change. Any unauthorized use of these trademarks without the express written consent of ANDREAS STIHL AG & Co. KG, Waiblingen is strictly prohibited. 5 Addresses 5.1 STIHL Incorporated STIHL Incorporated 536 Viking Drive P.O. Box 015 Virginia Beach, VA C 3

26 español / EE.UU Contenido 1 Introducción Acerca de este manual de instrucciones Palabras identificadoras Símbolos en el texto Componentes importantes Batería tipo mochila Símbolos de seguridad en el producto Batería tipo mochila INSTRUCCIONES IMPORTANTES DE SEGURIDAD Advertencias e instrucciones de la batería Operador Cordón de conexión Uso de la batería tipo mochila Mantenimiento, reparación y almacenamiento Advertencias e instrucciones Antes de empezar a trabajar Preparación de la batería tipo mochila para el funcionamiento Carga de la batería tipo mochila Preparación del cargador para el funcionamiento Carga Diagnóstico por LED y señales acústicas Estado de la batería Estado de la herramienta motorizada Estado de carga Armado de la batería tipo mochila FijaciónFijación del cordón de conexión Montaje y retiro de la cubierta contra lluvia FiMMontaje de la bolsa Ajuste de la batería tipo mochila ColocColocación y ajuste del cordón de conexión { 11. Colocación del arnés Conexión de la batería tipo mochila a la herramienta eléctrica Conexión de la batería tipo mochila a una herramienta motorizada con receptáculo incorporado Conexión de la batería tipo mochila a una herramienta motorizada con compartimiento de batería Desconexión de la batería tipo mochila Después de completar el trabajo Preparación para el transporte o el almacenamiento PuertoPPuerto USB (AR 1000 solamente) CargacCarga de un dispositivo USB Transporte Transporte de la batería tipo mochila Almacenamiento Almacenamiento de la batería tipo mochila Limpieza Limpieza de la batería tipo mochila Inspección y mantenimiento Inspección y mantenimiento de la batería tipo mochila Guía de solución de problemas Batería tipo mochila Especificaciones Batería STIHL serie AR STIHL AL STIHL AL Símbolos en la batería tipo mochila Piezas y equipos de repuesto Piezas de repuesto originales de STIHL Este manual de instrucciones está protegido por derechos de propiedad intelectual. Todos los derechos reservados, especialmente los derechos de reproducción, traducción y procesamiento con sistemas electrónicos. Manual de instrucciones original Impreso en papel libre de cloro. Las tintas contienen aceites vegetales, el papel es reciclable. ANDREAS STIHL AG & Co. KG C. VA1.D _004_EA C

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