Vision Systems for Quality Control

Transcripción

1 Vision Systems for Quality Control

2 Vision Systems for Quality Control Sistemas de visión para el control de calidad Systèmes de vision pour le contrôle de la qualité Size and statistical analysis Caps and Preforms cavity recognition EN Making the most out of its twenty-five years experience, SACMI has released the ultimate product family of vision systems, which stands at the top in terms of flexibility, price/performance ratio, and user friendliness. SACMI CVS brings quality, value and growth for SACMI clients through continuous improvements in production process inspections, exploiting all most up-to-date vision technologies. SACMI inspection mission is to offer complete tailored solutions for quality control for the Beverage and Packaging market, targeting primarily plastic and crown caps, preforms, bottles, labels, lids, tin cans, pharma vials and other containers. several points of the production line. Defects as well as position, misshape, outsize, wrong and fading colors, holes, scratches and threads are constantly monitored. Each item classified with defects is ejected or marked. The data on defects displayed on the monitor are statistically classified, stored, printed out, used for alarms or sent to a plant supervisor in order to provide analysis on efficiency of production line. SACMI CVS are based on the latest computing and image processing technologies. Inspection is always presented in a window-like graphic environment, which allows the SACMI CVS to be operated and managed by unsupervised and basicskilled personnel. SACMI CVS can in-line inspect a wide range of products at high speed to reject any defective parts which does not comply with customer quality standards. The goal SACMI CVS achieves, is to allow clients to have a better quality product, cut costs, and increase production through customized solutions that will grant the optimum cost/benefit ratio and the shortest pay back period. Lids, preforms, caps and labels are inspected in

3 LVS Inspection systems for labeling PVS Inspection systems for PET preforms ES Mostrando el máximo aprovechamiento de sus veinticinco años de experiencia, SACMI ha lanzado la más reciente familia de productos en sistemas de visión, ubicándose en lo más alto del mercado en términos de flexibilidad, relación precio / rendimiento y uso amigable. El CVS de SACMI aporta calidad, valor y crecimiento a los clientes a través de mejoras continuas en la inspección en línea del proceso de producción irrumpiendo con la más actualizada tecnología. Los sistemas de visión SACMI tienen por misión ofrecer soluciones completas a la medida para el control de calidad en el mercado de bebidas y empaque: tapas a corona y de plástico, preformas, botellas, etiquetas, fondos y tapas de hojalata, latas, frascos farmacéuticos y otros envases. El CVS de SACMI puede ser instalado en línea de producción, inspeccionando una amplia gama de productos a gran velocidad y rechazando las piezas defectuosas que no cumplan con las normas de calidad del cliente. La misión que SACMI CVS alcanza, consiste en poner a la disposición de sus clientes la adquisición de un producto de la mejor calidad existente para reducir costos y aumentar la productividad con soluciones personalizadas que garantizan el óptimo rango del costo/beneficio en el menor plazo de retorno. Tapas, preformas, envases y etiquetas son inspeccionados en varios puntos de la línea de producción. Defectos como posición, deformación, dimensiones fuera de rango, colores equivocados y/o desteñidos, agujeros, arañazos y desgastes son constantemente monitoreados. Cada elemento detectado como defectuoso será expulsado de la línea o marcado. Los datos con la información de los defectos son mostrados en pantalla, clasificados estadísticamente y almacenados en archivos, se les puede imprimir y usar para activar alarmas o enviarse al supervisor de la planta para el análisis de eficiencia de la línea de producción. Los sistemas CVS de SACMI están basados en la más reciente tecnología computarizada para el procesamiento de imágenes. El resultado de la inspección es permanentemente presentado en pantalla en ambiente gráfico, con lo que el CVS puede ser operado y administrado sin supervisión y por personal de habilidad básica.

4 CHS In-line or stand-alone inspection machines for plastic and aluminum caps CAT300 In-line or stand-alone inspection machine for crown caps FR Fort de ces vingt cinq ans d expérience sur le marché des systèmes de contrôle, SACMI a relâché la nouvelle famille de produits de systèmes de vision, qui se caractérise par la flexibilité, le rapport prix / performance et convivialité. Les systèmes de contrôle de qualité SACMI permettent de produire de la valeur et de la croissance à travers l inspection, l innovation technologique et l amélioration continue des processus de productions. SACMI a comme mission d inspection de produits l offre des solutions complètes pour le contrôle de qualités dans les domaines de l emballage et de la boisson. Ciblant en particulier les bouchons (plastic, couronne, aluminium), les préformes, les boites/fonds métalliques, les bouteilles e flacons. Les produits sont inspectés à très haute vitesse et toute les pièces défectueuses et non conformes sont rejetées par le système. Les produits come les fonds/ boites, préformes, bouteilles, étiquettes peuvent être inspectes en plusieurs points en long de la ligne pour une constante maitrise de la production. En sortie le système produit des données statistiques sur les defauts et la production. Ces données sont classifiées, et sauvegardées et peuvent etre imprimes ou utilisees pour la gestion des alarmes ou distribuées au sein du système de supervision de l etablissement. L objectif, que SACMI CVS atteint, est de permettre aux clients d avoir une meilleure qualité des produits, réduire les coûts et augmenter la production grâce à la personnalisation des solutions qui permettent un optimal rapport coût / bénéfice et une meilleure rentabilité. Les systèmes Sacmi sont conçus pour le contrôle en ligne ou hors ligne selon les exigences du client.

5 Why Use a CVS Vision System? Por qué utilizar un sistema de visión CVS? Pourquoi utiliser un système de vision CVS? EN To optimize the production process is extremely important. A defect free product references your production and improves your sales by product quality reputation. CVS helps the clients to implement the following features: 100% in line quality control Monitor the quality of the production process Guarantee the product to final customers Minimize the rejects to continuously monitor quality and adjust production Improve the overall efficiency Improve product quality Reduce cost of operation and maintenance Reduce product return ES Optimizar el proceso de producción es extremadamente importante. Una producción sin defectos reafirma su producto e incrementa las ventas por la reputación de calidad. CVS ayudan a implementar las siguientes características: 100% control de calidad en línea de producción Monitoreo de la calidad en el proceso de producción Garantía del producto al cliente final Minimiza el rechazo monitoreando continuamente la calidad y el ajuste de la producción Mejora la eficiencia general Reduce los costos de mantenimiento y operación Reduce las devoluciones del producto FR Optimiser le processus de production est extrêmement important. Un produit sans défaut qualifie la production et permet d améliorer la réputation et l image de la marque. CVS aide les clients à mettre en œuvre les fonctionnalités suivantes: 100% contrôle de la qualité en ligne Surveillance continue de la qualité et la production Garantir la qualité du produit aux clients finals Minimiser les rejets, surveiller en permanence la qualité Améliorer la production globale Améliorer l efficacité et la qualité des produits Réduire le coût de l entretien et fonctionnement Eviter le retour du produit

6 General features Características generales Caractéristiques générales BVS Vision systems for bottle & containers Advanced configuration software Statistical outcomes EN Top quality electronic and mechanical components Multi language support Help on line for end users Image freeze on defects Long lasting LED based lighting systems User friendly software Self learning procedures Modular and flexible configurations Total integration in production line Real time data Remote servicing and maintenance Internet documentation and support Networking capabilities Productivity ranging from 60 to 5000 pieces per minute depending on inspection requirements and production line setup OCR/OCV capabilities Barcode detection and reading Braille code detection and reading

7 BVS Vision systems for bottle & containers ES La más alta calidad en componentes electrónicos FR Composants électroniques et mécaniques de y mecánicos haute gamme Soporte para múltiples idiomas Support multi langage Ayuda en línea para usuarios finales Aide on ligne Congelación de la imagen para identificar los Système d éclairage a LED de longue durée defectos Procédures d auto-apprentissage facilitée Sistema de iluminación LED de larga vida Procédures et configurations flexibles Software amigable con el usuario Intégration totale dans la ligne de production Procedimientos de capacitación automática Disponibilité des données en temps réel facilitados Service d entretien et de maintenance à distance Recetas de inspección flexibles y modulares Support et documentation sur Internet Integración total en la línea de producción Connexion au reseau de l entreprise Datos disponibles en tiempo real Productivité allant de 60 à 5000 pièces par minute Servicio de mantenimiento y asistencia remota en fonction des exigences des inspections et de la Documentación disponible a través de Internet configuration de la ligne de production Capacidad de Producción desde 60 a 5000 piezas Capacites OCR / OCV capacités por minuto, dependiendo de los requisitos de las lecture et localisation Barcode inspecciones y las características de la línea de lecture et localisation Braille producción Capacidades de inspección OCR / OCV Detección y la lectura de códigos de barras Detección y la lectura de códigos Braille

8 Product range CROWN CAP ALUMINUM CAP PLASTIC CAP TWIST CLOSURE END/EASY OPEN END/PEEL OFF/ EASY PEEL APPLICATION DESCRIPTION Complete inside and outside crown cap inspection for colour and printing. Speed up to 5000 ppm. contamination, liner defects, corrugation integrity, printing defects, colour shift, missed decorations, scratches, flash and spots. Complete inside and outside aluminium cap inspection for colour and printing. Speed up to 3600 ppm. contamination, liner defects, printing defects, colour shift, missed decorations, scratches, flash and spots. Tamper evident band defects. Complete inside and outside plastic cap inspection for colour and printing. Speed up to 3600 ppm. Diameter inspected from 12mm to 99mm. contamination, liner defects, printing defects, colour shift, missed decorations, scratches, flash and spots. Tamper evident band defects, incomplete caps, detection of micro-hole and micro-crack. Complete inside and outside twist closure inspection Speed up to 3600 ppm Diameter inspected from 10 mm to 110 mm contamination, corrugation integrity, printing defects, panel defects, deco slide defects, scratches, flash and spots. Complete inside and outside end inspection Speed up to 3600 ppm Diameter inspected from 40 mm to 150 mm. contamination, corrugation integrity, printing defects, scratches, flash and spots. CONFIGURATION In line: it can fully fit into the lining machine Stand alone CAT300: it can inspect crown caps as a stand alone inspection system. In line: it can fully fit into the lining machine Stand alone CHS-AC: it can inspect aluminium caps as a stand alone inspection system. In line CVS-PC: it can fully fit into the lining, slitting and folding machine; into compression moulding machine and into injection moulding machine Stand Alone CHS-PC it can inspect plastic caps as a stand alone inspection system. Spark Tester: Option for microholes detection on caps moulded by injection In line CVS-TWCL: it can fully fit into customer conveyor Stand alone CVS-TWCL: it can inspect cans as a stand alone inspection system. In line CVS-ENDS: it can fully fit into customer conveyor Stand alone CVS-ENDS:it can inspect ends as a stand alone inspection system. SPECIAL FEATURES Prearrangement for promotional printings inside crown caps External side wall inspection by 360 degrees Lateral Inspection Advanced pericap detection Cavity recognition External side wall inspection by 360 degrees Lateral Inspection Advanced pericap detection Cavity recognition Microholes detection Printing Inspection Color Inspection Printing Inspection Color Inspection

9 FOOD&BEVERAGE CAN LITHOGRAPHED SHEET PREFORM LABEL CONTAINER Complete inside and outside can inspection Speed up to 3600 ppm Diameter inspected from 40 mm to 150 mm Height inspected from 30mm to 250 mm. contamination, compound and curl defects, corrugation integrity, printing and color defects, scratches, flash and spots. Lithographed sheet inspection Speed up to sheet/ hour defects: registration errors, missed colour plains, colour deviations, colour shifts, deco center to edge offset. Other visible printing defects. Complete Preform Inspection Wide Range of Necks diameter inspection 28,38, 30/25 Height Inspected from 40 mm up to 160 mm from necking contamination, corrugated surfaces, mould defects, print defects, craters, holes in body and injection point, inclusions, bubbles, colour variation, humidity, opacity, milk stripes, crystalline formations, cavity number, relevant points ecc. Complete Roll-fed, Self- Adhesive, Hot Melt or Cold glue label Inspection Speed up to 1200 ppm Diameter inspected from 160 mm Height Inspected up to 370 mm defects: label skew, corrugated surfaces, label misappliance or unsticking, print defects, contamination and dirt, barcode readings, wrong label reference reading, label orientation, label position in relation to main relevant point in the container. In line LVS001 vision system integrated in multi brand labelling machinery to inspect the label attached to the container with high precision Container Inspection Speed up to 1000 ppm Diameter inspected from 40 to 160 mm Height Inspected from 150 to 370 mm defects: contamination before filling and dirt, container integrity, wrong filling level, bottle leak or bad capping, filling level, relevant points In line CVS-CAN: it can fully fit into customer conveyor Stand alone CVS-CAN: it can inspect cans as a stand alone inspection system. In line: it can be fully fit into existing decoration line In line PVS001:it is an integrated inspection system placed before the blow moulder or after the injection machine to check preforms in line at the speed ot bph with general inspection on preforms body Stand Alone PVS002: it is a modular stand alonesystem to check performs outline at the speed of 1100 bph with a detailed inspection on performs body, neck and thred In line LVS002 vision system integrated in multi brand labelling machinery to orientate the container in the right position before the label attachment process Stand Alone LVS360 Vision system to inspect containers in conveyors Vertical/orizontal label position Parting line alignment OCR/OCV features Barcode detection In line: it can be fully fit into existing bottling line Stand Alone LVS360 Vision System to inspect containers in production conveyors External side wall inspection by 360 degrees OCR/OCV features Barcode detection Colour inspection LAB or other spaces Cavity recognition Preform weight Thread inspection Quick format changeover External side wall inspection by 360 degrees OCR/OCV features Barcode detection

10 A range of tailor-made customer services LUXEMBOURG RUSSIA CHINA 71 Laeis Sacmi Mosca 592 Laeis China Beijing Office Italiansped Laeis (Dalian) Trading Sacmi Imola Moscow Representative Office Sacmi Hong Kong UNITED KINGDOM Surface Inspection GERMANY Sacmi Deutschland Sama Maschinenbau Riedhammer Alpha Ceramics Italiansped Sacmi Machinery (Foshan Nanhai) Sacmi Hong Kong Foshan Commercial Office Sacmi (Changshu) Machinery Equipment Sacmi (Shanghai) Machinery Equipment Sacmi Machinery (Foshan Nanhai) Zibo Branch Sacmi (Jiajiang) Representative Office Sacmi (Gaoan) Representative Office POLAND 13 Sacmi Polska KOREA TURKEY IRAN 2 Sacmi Machinery Korea SPAIN Sacmi Iberica PORTUGAL Sacmi Portugal Sacmi Istanbul 27 Sacmi Iran Sazeh Ceramic & Material Iranian Sacmi Molds & Dies Iran 2 VIETNAM Sacmi Vietnam 4 JAPAN Riedhammer Japan FRANCE Sacmi West Europe 13 4 EGYPT Sacmi Molds & Dies Egypt UNITED ARAB THAILAND NORTH AFRICA Sacmi N.W.C. Africa 2 4 EMIRATES Sacmi Middle East 2 Sacmi Thailand SINGAPORE ITALY 19 Sacmi Singapore Sacmi Imola Sacmi Service 1531 Sacmi Forni COSMEC Sacmi Molds & Dies Nuova Sima Keratech Gaiotto IN.TE.SA. Sacmi Carpmec Decodigit 2 SOUTH AFRICA Sacmi South Africa 47 INDONESIA Sacmi Indonesia PT. Molds & Dies Indonesia Sacmi Filling - Benco Pack Sacmi Verona - Sacmi Labelling Sacmi Packaging Pet Projecta Carle & Montanari - Opm CMFima 112 INDIA Sacmi Engineering (India) Ahmedabad Sacmi Engineering (India) Mumbai Sacmi Engineering (India) Morbi Warehouse Iprel Progetti Italiansped Protesa Sacmi Impianti EN The Sacmi network provides after-sales service through both its production plants in Imola, ITALY and its worldwide service centres. Our technical assistance services also include diagnostics, provided all over the world via the teleservice monitoring system that is offered as an option on all purchased machines.

11 50 UNITED STATES Sacmi USA - Hayes Sacmi Molds & Dies USA Carle & Montanari USA 5 VENEZUELA Sacmi Beverage Venezuela MEXICO Sacmi de Mexico Sacmi Moldes Ceramicos Mexico Sacmi Beverage de Mexico Sacmi de Mexico Division Logistica BRAZIL Sacmi do Brazil Indústrial e Comércio 2 ARGENTINA Sacmi Impianti Argentina ES La red comercial de SACMI ofrece servicio post-venta a través de sus plantas de producción en Imola, Italia y sus centros de servicio en todo el mundo. Nuestros servicios de asistencia técnica incluyen el diagnóstico, proveído en todo el mundo a través del servicio de asistencia remota del sistema, que se ofrece como opción en todos los equipos vendidos. FR Le réseau commercial du Groupe Sacmi fournit le service après-vente-à à apartir de Imola et à travers les societes et organisations présentent dans tout le monde. Nos services d assistance technique peuvent effectuer des diagnostics, via le service de télé surveillance du système qui est offert en option sur toutes les machines achetées.

12 SI _08/2014 EN FR ES Sacmi Imola S.C. Via Selice Prov.le, 17/A Imola (BO) Italy Tel Fax sacmi@sacmi.it Sacmi reserves the right to introduce changes without notice Sacmi se réserve le droit d apporter des modifications sans préavis Sacmi se reserva el derecho de introducir cambios sin previo aviso