Performance Series 460e

Transcripción

1 GB E P Operatng manual Instruccones de uso...p. Manual de propretáro... p. Performance Seres 60e Arless hgh-pressure sprayng unt Arless Equpo de alta presón para pulverzar Undade de pulverzação de alta pressão Arless Edton 9 / 0 Edcón Edção 05 80B

2 Orgnal Operatng Manual GB Warnng! Attenton: Danger of njury by njecton! Arless unts develop extremely hgh sprayng pressures. Never put your fngers, hands or any other parts of the body nto the spray jet! Never pont the spray gun at yourself, other persons or anmals. Never use the spray gun wthout safety guard. Do not treat a sprayng njury as a harmless cut. In case of njury to the skn through coatng materals or solvents, consult a doctor mmedately for quck and expert treatment. Inform the doctor about the coatng materal or solvent used. The operatng nstructons state that the followng ponts must always be observed before startng up:. Faulty unts must not be used.. Secure Ttan spray gun usng the safety catch on the trgger.. Ensure that the unt s properly earthed.. Check allowable operatng pressure of hgh-pressure hose and spray gun. 5. Check all connectons for leaks. The nstructons regardng regular cleanng and mantenance of the unt must be strctly observed. Before any work s done on the unt or for every break n work the followng rules must be observed:. Release the pressure from spray gun and hose.. Secure the Ttan spray gun usng the safety catch on the trgger.. Swtch off unt. Be safety conscous! Performance Seres 60e

3 Contents GB Contents Page. Safety regulatons for Arless sprayng.... Explanaton of symbols used.... Electrc safety.... Electrostatc chargng (formaton of sparks or flames).... General vew of applcaton.... Applcaton.... Coatng materals.... Descrpton of unt.... Arless process.... Functonng of the unt.... Legend for explanatory dagram Performance Seres 60e Explanatory dagram Performance Seres 60e Techncal data Transportaton n vehcle Startng operaton Hgh-pressure hose, spray gun and separatng ol Connecton to the mans network Cleanng preservng agent when startng-up of operaton ntally Takng the unt nto operaton wth coatng materal Sprayng technque Handlng the hgh-pressure hose Interrupton of work Cleanng the unt (shuttng down) Cleanng unt from outsde Sucton flter Cleanng the hgh-pressure flter Cleanng Arless spray gun...0 Page 9. Remedy n case of faults Servcng General servcng Hgh-pressure hose.... Repars at the unt.... Relef valve.... Inlet and outlet valve.... Packngs.... Replacng the motor....5 Replacng the gears....6 Replacng the pressure swtch / transducer Resettng the pressure swtch tmng Replacng the crcut board Performance Seres 60e connecton dagram...7. Appendx...8. Selecton of tp...8. Servcng and cleanng of Arless hard-metal tps...8. Spray gun accessores...8. Arless tp table... 9/0.5 TR Tp table....6 Addtonal accessores for 60e... Spare parts lsts...66 Spare parts lst for man assembly...66 Spare parts lst for sucton system...67 Spare parts lst for drve assembly I...68 Spare parts lst for drve assembly II...70 Spare parts lst of stand...7 Warranty...7 Performance Seres 60e

4 Safety precautons. Safety regulatons for Arless sprayng. Explanaton of symbols used Ths manual contans nformaton that must be read and understood before usng the equpment. When you come to an area that has one of the followng symbols, pay partcular attenton and make certan to heed the safeguard. Attenton Ths symbol ndcates a potental hazard that may cause serous njury or loss of lfe. Important safety nformaton wll follow. Ths symbol ndcates a potental hazard to you or to the equpment. Important nformaton that tells how to prevent damage to the equpment or how to avod causes of mnor njures wll follow. Danger of skn njecton Danger of fre from solvent and pant fumes Danger of exploson from solvent, pant fumes and ncompatble materals Danger of njury from nhalaton of harmful vapors GB All accessores must be rated at or above the maxmum operatng pressure range of the sprayer. Ths ncludes spray tps, guns, extensons, and hose. HAZARD: Hgh Pressure Hose The pant hose can develop leaks from wear, knkng and abuse. A leak can nject materal nto the skn. Inspect the hose before each use. PREVENTION: Hgh-pressure hoses must be checked thoroughly before they are used. Replace any damaged hgh-pressure hose mmedately. Never repar defectve hgh-pressure hoses yourself! Avod sharp bends and folds: the smallest bendng radus s about 0 cm. Do not drve over the hgh-pressure hose. Protect aganst sharp objects and edges. Never pull on the hgh-pressure hose to move the devce. Do not twst the hgh-pressure hose. Do not put the hgh-pressure hose nto solvents. Use only a wet cloth to wpe down the outsde of the hose. Lay the hgh-pressure hose n such a way as to ensure that t cannot be trpped over. Only use Ttan orgnal-hgh-pressure hoses n order to ensure functonalty, safety and durablty. Notes gve mportant nformaton whch should be gven specal attenton. HAZARD: EXPLOSION OR FIRE Solvent and pant fumes can explode or gnte. Severe njury and/or property damage can occur. HAZARD: Injecton njury Attenton: Danger of njury by njecton! A hgh pressure stream produced by ths equpment can perce the skn and underlyng tssues, leadng to serous njury and possble amputaton. Do not treat a sprayng njury as a harmless cut. In case of njury to the skn through coatng materals or solvents, consult a doctor mmedately for quck and expert treatment. Inform the doctor about the coatng materal or solvent used. PREVENTION: NEVER am the gun at any part of the body. NEVER allow any part of the body to touch the flud stream. DO NOT allow body to touch a leak n the flud hose. NEVER put your hand n front of the gun. Gloves wll not provde protecton aganst an njecton njury. ALWAYS lock the gun trgger, shut the flud pump off and release all pressure before servcng, cleanng the tp guard, changng tps, or leavng unattended. Pressure wll not be released by turnng off the engne. The PRIME/SPRAY valve or pressure bleed valve must be turned to ther approprate postons to releve system pressure. ALWAYS keep tp guard n place whle sprayng. The tp guard provdes some protecton but s manly a warnng devce. ALWAYS remove the spray tp before flushng or cleanng the system. NEVER use a spray gun wthout a workng trgger lock and trgger guard n place. PREVENTION: Do not use materals wth a flashpont below C (70 F). Flashpont s the temperature at whch a flud can produce enough vapors to gnte. Do not use the unt n work places whch are covered by the exploson protecton regulatons. Provde extensve exhaust and fresh ar ntroducton to keep the ar wthn the spray area free from accumulaton of flammable vapors. Avod all gnton sources such as statc electrcty sparks, electrcal applances, flames, plot lghts, hot objects, and sparks from connectng and dsconnectng power cords or workng lght swtches. Do not smoke n spray area. Place sprayer suffcent dstance from the spray object n a well ventlated area (add more hose f necessary). Flammable vapors are often heaver than ar. Floor area must be extremely well ventlated. The pump contans arcng parts that emt sparks and can gnte vapors. The equpment and objects n and around the spray area must be properly grounded to prevent statc sparks. Use only conductve or earthed hgh pressure flud hose. Gun must be earthed through hose connectons. Power cord must be connected to a grounded crcut (electrc unts only). Always flush unt nto separate metal contaner, at low pump pressure, wth spray tp removed. Hold gun frmly aganst sde of contaner to ground contaner and prevent statc sparks. Performance Seres 60e

5 Follow materal and solvent manufacturer s warnngs and nstructons. Be famlar wth the coatng materal s MSDS sheet and techncal nformaton to ensure safe use. Use lowest possble pressure to flush equpment. When cleanng the unt wth solvents, the solvent should never be sprayed or pumped back nto a contaner wth a small openng (bunghole). An explosve gas/ar mxture can arse. The contaner must be earthed. HAZARD: HAZARDOUS VAPORS Pants, solvents, and other materals can be harmful f nhaled or come n contact wth body. Vapors can cause severe nausea, fantng, or posonng. PREVENTION: Wear respratory protecton when sprayng. Read all nstructons suppled wth the mask to be sure t wll provde the necessary protecton. All local regulatons regardng protecton aganst hazardous vapors must be observed. Wear protectve eyewear. Protectve clothng, gloves and possbly skn protecton cream are necessary for the protecton of the skn. Observe the regulatons of the manufacturer concernng coatng materals, solvents and cleanng agents n preparaton, processng and cleanng unts. HAZARD: GENERAL Ths product can cause severe njury or property damage. PREVENTION: Follow all approprate local, state, and natonal codes governng ventlaton, fre preventon, and operaton. Pullng the trgger causes a recol force to the hand that s holdng the spray gun. The recol force of the spray gun s partcularly powerful when the tp has been removed and a hgh pressure has been set on the arless pump. When cleanng wthout a spray tp, set the pressure control knob to the lowest pressure. Use only manufacturer authorzed parts. User assumes all rsks and labltes when usng parts that do not meet the mnmum specfcatons and safety devces of the pump manufacturer. ALWAYS follow the materal manufacturer s nstructons for safe handlng of pant and solvents. Clean up all materal and solvent splls mmedately to prevent slp hazard. Wear ear protecton. Ths unt can produce nose levels above 85 db(a). Never leave ths equpment unattended. Keep away from chldren or anyone not famlar wth the operaton of arless equpment. Do not spray on wndy days. The devce and all related lquds (.e. hydraulc ol) must be dsposed of n an envronmentally frendly way. GB Safety precautons. Electrc Safety Electrc models must be earthed. In the event of an electrcal short crcut, earthng reduces the rsk of electrc shock by provdng an escape wre for the electrc current. Ths product s equpped wth a cord havng an earthng wre wth an approprate earthng plug. Connecton to the mans only through a specal feed pont, e.g. through an error protecton nsallaton wth INF < 0 ma. DANGER Work or repars at the electrcal equpment may only be carred out by a sklled electrcan. No lablty s assumed for ncorrect nstallaton. Swtch the unt off. Before all repar work, unplug the power plug from the outlet. Danger of short-crcuts caused by water ngressng nto the electrcal equpment. Never spray down the unt wth hgh-pressure or hghpressure steam cleaners. Work or repars at the electrcal equpment: These may only be carred out by a sklled electrcan. No lablty s assumed for ncorrect nstallaton.. Electrostatc chargng (formaton of sparks or flames) Electrostatc chargng of the unt may occur durng sprayng due to the flow speed of the coatng materal. These can cause sparks and flames upon dscharge. The unt must therefore always be earthed va the electrcal system. The unt must be connected to an approprately-grounded safety outlet. An electrostatc chargng of spray guns and the hgh-pressure hose s dscharged through the hgh-pressure hose. For ths reason the electrc resstance between the connectons of the hgh-pressure hose must be equal to or lower than MΩ. Performance Seres 60e

6 General vew of applcaton. General vew of applcaton. Applcaton The unt performance s conceved so that ts use s possble on buldng stes for small- to mddle-area dsperson work. Examples of objects of sprayng The sprayer s able for all common varnshng jobs lke doors, door frames, balustrades, furnture, woodencladdng, fences, radators (heatng) and steel parts.. Coatng materals Processble coatng materals Pay attenton to the Arless qualty of the coatng materals to be processed. Dlutable lacquers and pants or those contanng solvents, twocomponent coatng materals, dspersons, latex pants, release agents, ols, undercoats, prmers, and fllers. No other materals should be used for sprayng wthout Ttan s approval. Flterng Despte sucton flter and nserton flter n the spray gun, flterng of the coatng materal s generally advsable. Str coatng materal before commencement of work. Attenton: Make sure, when strrng up wth motordrven agtators that no ar bubbles are strred n. Ar bubbles dsturb when sprayng and can, n fact, lead to nterrupton of operaton. Vscosty Wth ths unt t s possble to process hghly vscous coatng materals of up to around MPa s. If hghly vscous coatng materals cannot be taken n by sucton, they must be dluted n accordance wth the manufacturer s nstructons. Two-component coatng materal The approprate processng tme must be adhered to exactly. Wthn ths tme rnse through and clean the unt metculously wth the approprate cleanng materals. Coatng materals wth sharp-edged addtonal materals These have a strong wear and tear effect on valves, hgh-pressure hose, spray gun and tp. The durablty of these parts cane be reduced apprecably through ths. GB. Descrpton of unt. Arless process Descrpton of unt The man areas of applcaton are thck layers of hghly vscous coatng materal for large areas and a hgh consumpton of materal. A pston pump takes n the coatng materal by sucton and conveys t to the tp. Pressed through the tp at a pressure of up to a maxmum of 07 bar (0.7 MPa), the coatng materal s atomsed. Ths hgh pressure has the effect of mcro fne atomsaton of the coatng materal. As no ar s used n ths process, t s descrbed as an AIRLESS process. Ths method of sprayng has the advantages of fnest atomsaton, cloudless operaton and a smooth, bubble-free surface. As well as these, the advantages of the speed of work and convenence must be mentoned.. Functonng of the unt In the followng there s a short descrpton of the techncal constructon for better understandng of the functon. Ttan Performance Seres 60e unts are electrcally drven hghpressure sprayng unts. A gear unt transfers the drvng force to a crankshaft. The crankshaft moves the pstons of the materal feed pump up and down. The nlet valve s opened automatcally by the upwards movement of the pston. The outlet valve s opened when the pston moves downward. The coatng materal flows under hgh pressure through the hghpressure hose to the spray gun. When the coatng materal exts from the tp t atomzes. The pressure control knob controls the volume and the operatng pressure of the coatng materal. The Ttan Performance Seres 60e s avalable n dfferent confguratons. All nformaton gven n ths manual apples to all confguratons unless otherwse specfed. Performance Seres 60e

7 . Legend for explanatory dagram Performance Seres 60e GB Descrpton of unt Spray gun Hgh-pressure hose Return hose Sucton hose 5 Frame 6 Drp cup 7 Power cord 8 ON/OFF swtch 9 Relef valve Lever poston vertcal PRIME ( k crculaton) Lever poston horzontal SPRAY ( p) 0 Pressure control knob Ol cup for Pston Lube (Pston Lube prevents ncreased wear of the packngs) Pressure gauge (f equpped) Pusher stem (f equpped). Explanatory dagram Performance Seres 60e Performance Seres 60e 5

8 Descrpton of unt.5 Techncal data Voltage 0~0 VAC, 50/60 Hz or 00~ VAC, 50/60 Hz Max. current consumpton 0~0 VAC 5.5 A 00~ VAC A Power Cord See page 68 Acceptance capacty 000 Watt Max. operatng pressure 07 bar (0.7 MPa) Volume flow at MPa ( bar) wth water.6 l/mn Max tp sze 0.0 nch 0.5 mm Max. temperature of the coatng materal C Max vscosty MPa s Weght.6 kg Specal hgh-pressure hose 6,5 mm, 5 m - / - 8 NPSM Dmensons (L X W X H) x x 5 mm Vbraton Spray gun does not exceed.5m/s Max sound pressure level 80 db* GB. Startng operaton. Hgh-pressure hose, spray gun and separatng ol. If equpped, screw the pressure gauge () to the coatng materal outlet (Fg., Item ).. Screw the hgh-pressure hose () to the coatng materal outlet (Fg., Item ).. Screw the spray gun (5) wth the selected tp onto the hghpressure hose.. Tghten the unon nuts at the hgh-pressure hoses frmly so that coatng materal does not leak. 5. Fll the ol cup wth Pston Lube (Fg. ). Do not use too much Pston Lube,.e. ensure that no Pston Lube drps nto the coatng materal contaner. Attenton Startng operaton Pston Lube prevents ncreased wear and tear to the packngs. 5 * Place of measurng: m n dstance from the unt and.6 m above the floor, MPa ( bar) operatng pressure, reverberant floor..6 Transportaton n vehcle Secure the unt wth a sutable fastenng. 6. If equpped, fully depress the pusher stem (Fg., tem ) to make sure the nlet ball s free. 6 Performance Seres 60e

9 . Connecton to the mans network Attenton The unt must be connected to an appropratelygrounded safety outlet. Before connectng the unt to the mans supply, ensure that the lne voltage matches that specfed on the unt s ratng plate. The connecton must be equpped wth a resdual current protectve devce wth INF 0 ma. Ttan s accessores program also ncludes a moble operator protecton devce for the electronc supply, whch can also be used wth other electronc equpment.. Cleanng preservng agent when startng-up of operaton ntally. Immerse the sucton tube (Fg., Item ) return hose () nto a contaner wth a sutable cleanng agent.. Turn the pressure control knob counterclockwse () to mnmum pressure.. Open the relef valve (), valve poston PRIME (k crculaton).. Swtch the unt (5) ON. 5. Wat untl the cleanng agent exudes from the return hose. 6. Close the relef valve, valve poston SPRAY (p spray). 7. Pull the trgger of the spray gun. 8. Spray the cleanng agent from the unt nto an open collectng contaner. GB Startng operaton. Takng the unt nto operaton wth coatng materal. Immerse the sucton tube (Fg., Item ) and return hose () nto the coatng materal contaner.. Turn the pressure control knob counterclockwse () to mnmum pressure.. Open the relef valve (), valve poston PRIME (k crculaton).. Swtch the unt (5) ON. 5. Wat untl the coatng materal exudes from the return hose. 6. Close the relef valve, valve poston SPRAY (p spray). 7. Trgger the spray gun several tmes and spray nto a collectng contaner untl the coatng materal exts the spray gun wthout nterrupton. 8. Increase the pressure by slowly turnng up the pressure control knob. Check the spray pattern and ncrease the pressure untl the atomzaton s correct. Always turn the pressure control knob to the lowest settng wth good atomzaton. 9. The unt s ready to spray. 5 Performance Seres 60e 7

10 Sprayng technque 5. Sprayng technque Injecton hazard. Do not spray wthout the tp guard n place. NEVER trgger the gun unless the tp s completely turned to ether the spray or the unclog poston. ALWAYS engage the gun trgger lock before removng, replacng or cleanng tp. The key to a good pant job s an even coatng over the entre surface. Keep your arm movng at a constant speed and keep the spray gun at a constant dstance from the surface. The best sprayng dstance s 5 to 0 cm between the spray tp and the surface. 5-0 cm GB 6. Handlng the hgh-pressure hose The unt s equpped wth a hgh-pressure hose specally suted for pston pumps. Danger of njury through leakng hgh-pressure hose. Replace any damaged hgh-pressure hose mmedately. Never repar defectve hgh-pressure hoses yourself! The hgh-pressure hose s to be handled wth care. Avod sharp bends and folds: the smallest bendng radus s about 0 cm. Do not drve over the hgh-pressure hose. Protect aganst sharp objects and edges. Never pull on the hgh-pressure hose to move the devce. Make sure that the hgh-pressure hose cannot twst. Ths can be avoded by usng a Ttan spray gun wth a swvel jont and a hose system. Interrupton of work When usng the hgh-pressure hose whle workng on scaffoldng, t s best to always gude the hose along the outsde of the scaffoldng. Keep the spray gun at rght angles to the surface. Ths means movng your entre arm back and forth rather than just flexng your wrst. The rsk of damage rses wth the age of the hghpressure hose. Ttan recommends replacng hghpressure hoses after 6 years. Use only Ttan orgnal-hgh-pressure hoses n order to ensure functonalty, safety and durablty. Keep the spray gun perpendcular to the surface, otherwse one end of the pattern wll be thcker than the other. Trgger gun after startng the stroke. Release the trgger before endng the stroke. The spray gun should be movng when the trgger s pulled and released. Overlap each stroke by about 0%. Ths wll ensure an even coatng. 5-0 cm 5-0 cm 7. Interrupton of work. Open the relef valve, valve poston PRIME (k crculaton).. Swtch the unt OFF.. Turn the pressure control knob counterclockwse to mnmum pressure.. Pull the trgger of the spray gun n order to release the pressure from the hgh-pressure hose and spray gun. 5. Secure the spray gun, refer to the operatng manual of the spray gun. 6. If a standard tp s to be cleaned, see Page 8, Secton.. If a non-standard tp s nstalled, proceed accordng to the relevant operatng manual. 7. Dependng on the model, leave the sucton tube or the sucton hose and return hose mmersed n the coatng materal or swvel or mmerse t nto a correspondng cleanng agent. Attenton If fast-dryng or two-component coatng materal s used, ensure that the unt s rnsed wth a sutable cleanng agent wthn the processng tme. If very sharp edges result or f there are streaks n the spray jet ncrease the operatng pressure or dlute the coatng materal. 8 Performance Seres 60e

11 8. Cleanng the unt (shuttng down) A clean state s the best method of ensurng operaton wthout problems. After you have fnshed sprayng, clean the unt. Under no crcumstances may any remanng coatng materal dry and harden n the unt. The cleanng agent used for cleanng (only wth an gn ton pont above C) must be sutable for the coatng materal used. Secure the spray gun, refer to the operatng manual of the spray gun. Clean and remove tp. For a standard tp, refer to Page 8, Secton.. If a non-standard tp s nstalled, proceed accordng to the relevant operatng manual.. Remove sucton hose from the coatng materal.. Close the relef valve, valve poston SPRAY (p spray).. Swtch the unt ON. GB 8. Sucton flter A Cleanng the unt (shuttng down) clean sucton flter always guarantees maxmum feed quantty, constant sprayng pressure and problem-free functonng of the unt.. Screw off the flter (Fg. 5) from sucton ppe.. Clean or replace the flter. Carry out cleanng wth a hard brush and an approprate cleanng agent. Attenton The contaner must be earthed n case of coatng materals whch contan solvents. 8. Cleanng the hgh-pressure flter Cauton! Do not pump or spray nto a contaner wth a small openng (bunghole)! Refer to the safety regulatons. Clean the flter cartrdge regularly. A soled or clogged hgh-pressure flter can cause a poor spray pattern or a clogged tp.. Pull the trgger of the spray gun n order to pump the remanng coatng materal from the sucton hose, hghpressure hose and the spray gun nto an open contaner. 5. Immerse sucton hose wth return hose nto a contaner wth a sutable cleanng agent. 6. Turn the pressure control knob counterclockwse to mnmum pressure. 7. Open the relef valve, valve poston PRIME (k crculaton). 8. Pump a sutable cleanng agent n the crcut for a few mnutes. 9. Close the relef valve, valve poston SPRAY (p spray). 0. Pull the trgger of the spray gun.. Pump the remanng cleanng agent nto an open contaner untl the unt s empty.. Swtch the unt OFF. 8. Cleanng unt from outsde. Turn the pressure control knob counterclockwse to mnmum pressure.. Open the relef valve, valve poston PRIME (k crculaton).. Swtch the unt OFF. Unplug the power plug from the outlet.. Unscrew the flter housng (Fg. 6, Item ) wth a strap wrench. 5. Turnng clockwse, unscrew the flter () from the pump manfold (). 6. Clean all the parts wth the correspondng cleanng agent. If necessary, replace the flter cartrdge. 7. Check the O-rng (), replace t f necessary. 8. Turnng counterclockwse, screw the new or cleaned flter nto the pump manfold. 9. Screw n flter housng () and tghten t as far as possble wth the strap wrench. Frst of all pull out mans plug from socket. Attenton Danger of short crcult through penetratng water! Never spray down the unt wth hgh-pressure or hgh-pressure steam cleaners. Attenton Do not put the hgh-pressure hose nto solvents. Use only a wet cloth to wpe down the outsde of the hose. Wpe down unt externally wth a cloth whch has been mmersed n a sutable cleanng agent. Performance Seres 60e 9

12 Cleanng the unt (shuttng down) 8. Cleanng Arless spray gun. Rnse Arless spray gun wth an approprate cleanng agent.. Clean tp thoroughly wth approprate cleanng agent so that no coatng materal resdue remans.. Thoroughly clean the outsde of the Arless spray gun. GB Remedy n case of faults Intake flter n Arless spray gun (Fg. 7) Dsassembly. Pull protectve guard () forward vgorously.. Screw grp () out of the gun housng. Remove ntake flter ().. Intake flter congested or defectve replace. Assembly. Place ntake flter () wth the long cone nto the gun housng.. Screw n grp () nto the gun housng and tght en.. Slot n protectve guard (). 9. Remedy n case of faults Type of malfuncton A. Unt does not start Possble cause. No voltage appled.. Pressure settng too low.. ON/OFF swtch defectve. Measures for elmnatng the malfuncton. Check voltage supply.. Turn up pressure control knob.. Replace. B. Unt does not draw n materal. Relef valve s set to SPRAY (p spray).. Flter projects over the flud level and sucks ar.. Flter clogged.. Sucton hose/sucton tube s loose,.e. the unt s suckng n outsde ar.. Set relef valve to PRIME (k crculaton).. Refll the coatng materal.. Clean or replace the flter.. Clean connectng ponts. Replace O-rngs f necessary. Secure sucton hose wth retanng clp. C. Unt draws n materal, but the pressure does not buld up. Tp heavly worn.. Tp too large.. Pressure settng too low.. Flter clogged. 5. Coatng materal flows through the return hose when the relef valve s n the SPRAY (p spray) poston. 6. Packngs stcky or worn. 7. Valve balls worn. 8. Valve seats worn.. Replace. Replace tp.. Turn pressure control knob clockwse to ncrease.. Clean or replace the flter. 5. Remove and clean or replace relef valve. 6. Remove and clean or replace packngs. 7. Remove and replace valve balls. 8. Remove and replace valve seats. D. Coatng materal exts at the top of the flud secton. Upper packng s worn.. Pston s worn.. Remove and replace packng.. Remove and replace pston. E. Increased pulsaton at the spray gun. Incorrect hgh-pressure hose type.. Tp worn or too large.. Pressure too hgh.. Only use Ttan orgnal-hgh-pressure hoses n order to ensure functonalty, safety and durablty.. Replace tp.. Turn pressure control knob to a lower number. F. Poor spray pattern. Tp s too large for the coatng materal whch s to be sprayed.. Pressure settng ncorrect.. Volume too low.. Coatng materal vscosty too hgh.. Replace tp.. Turn pressure control knob untl a satsfactory sprayng pattern s acheved.. Clean or replace all flters.. Thn out accordng to the manufacturer s nstructons. G. Unt loses power. Pressure settng too low.. Turn pressure control knob clockwse to ncrease. H. Pump over-pressurzes and wll not shut off.. Pressure swtch defectve.. Transducer defectve.. Take unt to a Ttan authorzed servce center.. Take unt to a Ttan authorzed servce center. 0 Performance Seres 60e

13 Servcng 0. Servcng 0. General servcng Servcng of the unt should be carred out once annually by the Ttan servce.. Check hgh-pressure hoses, devce connectng lne and plug for damage.. Check the nlet valve, outlet valve and flter for wear. 0. Hgh-pressure hose Inspect the hgh-pressure hose vsually for any notches or bulges, n partcular at the transton n the fttngs. It must be possble to turn the unon nuts freely. The rsk of damage rses wth the age of the hghpressure hose. Ttan recommends replacng hghpressure hoses after 6 years. GB. Repars at the unt Repars at the unt Swtch the unt OFF. Before all repar work: Unplug the power plug from the outlet.. Relef valve Attenton The valve housng () should not be repared. If worn, t should always be replaced wth a new one.. Use a drft punch of mm to remove the grooved pn (Fg. 8, Item ) from the relef valve handle ().. Remove the relef valve handle () and cam base ().. Usng a wrench, remove the valve housng () from the pump manfold (6).. Ensure that the seal (5) s seated correctly, then screw the new valve housng () completely nto the pump manfold (6). Tghten securely wth a wrench. 5. Algn the cam base () wth the hole n the pump manfold (6). Lubrcate the cam base wth grease and slde on the cam base. 6. Brng the hole n the valve shaft (7) and n the relef valve handle () nto algnment. 7. Insert the grooved pn () to secure the relef valve handle n poston Performance Seres 60e

14 Repars at the unt GB. Inlet and outlet valve. Remove the screw that secures the pressure control knob. Remove the knob. Remove the fve screws n the front cover and then remove the front cover.. Swtch the unt ON and then OFF so that the pston rod s postoned n the lower stroke poston. Danger of crushng - do not reach wth the fngers or tool between the movng parts.. Unplug the power plug from the outlet.. Remove the retanng clp from the connectng bend at the sucton hose and pull off the sucton hose. 5. Screw off the return hose. 6. Swvel the unt 90 to the rear n order to work more easly on the materal feed pump. 7. If equpped - Remove the pusher stem clp and slde the pusher housng (7) from the nlet valve housng (). 8. Unscrew the nlet valve housng (Fg. 0, Item ) from the pump manfold (). 9. Remove the lower ball gude (6), lower seal (5), nlet valve ball (), nlet valve seat () and O-rng (8). 0. Clean all the parts wth the correspondng cleanng agent. Check the nlet valve housng (), nlet valve seat () and nlet valve ball () for wear and replace the parts f necessary Unscrew outlet valve housng (Fg., Item 9) from the pston (0) wth adjustng wrench.. Remove the upper ball gude (), crush washer (), outlet valve ball (), and outlet valve seat ().. Clean all the parts wth the correspondng cleanng agent. Check outlet valve housng (9), outlet valve seat (), outlet valve ball () and upper ball gude () for wear and replace parts f necessary.. Carry out nstallaton n the reverse order. Make sure the outlet valve retaner (9) s renstalled wth the non-threaded lp facng up nto the pston. Lubrcate O-rng (Fg. 0, Item 8) wth machne grease and ensure proper seatng n the nlet valve housng (Fg. 0, Item ). 7 0 Performance Seres 60e. Packngs Dsassembly (Fg. ). Remove nlet valve housng n accordance wth the steps n Chapter.. It s not necessary to remove the outlet valve.. Remove the yoke screw () and washer (5) that secures the dowel pn (6). The dowel pn connects the yoke (7) to the pston (8).. Usng a plers, pull the dowel pn (6) out.. Rotate the pump shaft so the pston s n the top dead center poston. Press the yoke (7) aganst the top bushng (9) wth a screwdrver, for example. Ths s requred to dsassemble all the parts. 5. Remove the pston assembly (8) by pushng down on the pston near the yoke (7). 6. Unscrew and remove the upper bushng (9) usng an adjustable wrench. 7. Remove the worn seals usng a flat head screwdrver or punch. Remove the upper packng (0) from the top and the lower packng () from the bottom by pressng aganst the sde of the seal and poppng t out. Be sure not to scratch the housng where the seals are located. 8. Clean the area where the new packngs are to be nstalled. Assembly (Fg. ). Slde the upper packng (0) off the grey szng/nserton tool (towards the tp) and nstall nto the top of the pump housng wth the rased lp () facng down. Save the upper packng szng/nserton tool for use n step 6.. Place the upper bushng (9) nto the top of the housng and tghten wth an adjustable wrench (torque to n-lbs). Ths wll drve the upper packng (0) nto the correct poston.. Tlt the pump backwards so that t s layng on ts back. Remove the plastc wrap from the lower packng and red preform tool. Attenton Cut the plastc wrap wth a scssors. Do not cut plastc wrap wth a utlty knfe as damage can occur to the O-rngs.. Slde the lower packng () off the pre-form tool (towards the top). Insert the lower packng partally nto the bottom of the pump block so that the beveled edge () of the packng faces up. 9

15 GB Repars at the unt 5. Thread the nlet valve housng () back nto the bottom of the pump housng by hand to drve the lower packng nto place. Once tghtened as far as t wll go, unthread and remove agan. 6. Place the grey nserton tool over the top of the pston assembly (8). Coat the pston gude tool and the pston rod wth grease before nsertng them nto the pump housng. 7. Insert the pston assembly nto the bottom of the pump block and push upward untl the hole n the pston s algned wth the hole n the yoke (7). Dscard nserton tool. Attenton Make sure the pston s nserted precsely through the mddle of the upper and lower packng. Comng n at an angle wll bump the pston nto the sdes of the packngs and cause damage Apply any type of household grease to the pston and yoke area to prolong lfe. Apply to the holes n the yoke where the dowel (6) s nserted. 9. Install the dowel pn (6) to connect the yoke (7) to the pston (8). The pston may have to be moved up or down to do ths. 0. Install the yoke screw () and washer (5) to secure the dowel pn.. Turn pump rght sde up and apply a few drops of Pston Lube or lght household ol between the top nut (9) and pston (8). Ths wll prolong the seal lfe.. Renstall the nlet valve assembly (). Tghten by hand untl t cannot be tghtented further, and then tghten another / turn wth a wrench. Ths wll automatcally secure the lower packng () nto place.. If equpped, replace pusher assembly (6) onto nlet valve assembly.. Install front cover and three screws. 5. Renstall the pressure control knob. Secure wth the screw. 6. Renstall the sucton tube and return tube If the knob bottom (5) has been removed from the pressure swtch assembly, t must be re-calbrated pror to renstallaton. Follow the Resettng the Pressure Swtch Tmng nstructons. 6 Performance Seres 60e

16 Repars at the unt GB. Replacng the Motor The followng procedure must only be performed by a Ttan Authorzed Servce Center.. Open the relef valve, valve poston PRIME (k crculaton). Swtch the unt OFF. Unplug the power plug from the outlet.. Loosen and remove the four motor cover screws (). Remove the motor cover (). The ON / OFF swtch () s housed nsde the motor cover. In order to remove the motor cover completely, you must dsconnect all of the wres at the rear of the swtch. Note the poston of the wres before dsconnectng.. On the back of the motor (), dsconnect the two wres (black and red) comng from the crcut board (5). Remove the ground wre from the motor housng.. Slde the motor baffle (7) off the rear of the motor. 5. Loosen and remove the four motor mountng screws (8). 6. Pull the motor () out of the pump housng (9). 7. Wth the motor removed, nspect the gears n the pump housng (9) for damage or excessve wear. Replace the gears, f necessary. 8. Install the new motor () nto the pump housng (9). 9. Secure the motor wth the four motor mountng screws (8). 0. Reconnect the wres (Refer to the Connecton Dagram, secton.9).. Slde the motor baffle (7) onto the rear of the motor. The arrows on the baffle should be ponted up.. Slde the motor cover () over the motor. Secure the motor cover wth the four motor cover screws () Replacng the Gears The followng procedure must only be performed by a Ttan Authorzed Servce Center.. Open the relef valve, valve poston PRIME (k crculaton). Swtch the unt OFF. Unplug the power plug from the outlet.. Loosen and remove the four motor cover screws (). Remove the motor cover (). The ON / OFF swtch () s housed nsde the motor cover. In order to remove the motor cover completely, you must dsconnect all of the wres at the rear of the swtch. Note the poston of the wres before dsconnectng.. On the back of the motor (), dsconnect the two wres (black and red) comng from the crcut board (5). Remove the ground wre from the motor housng.. Slde the motor baffle (7) off the rear of the motor. 5. Loosen and remove the four motor mountng screws (8). 6. Pull the motor () out of the pump housng (9). 7. Inspect the armature gear (0) on the end of the motor for damage or excessve wear. If ths gear s completely worn out, replace the entre motor. 8. Remove and nspect the nd stage gear () for damage or excessve wear. Replace f necessary. 9. If the armature gear (0) or nd stage gear () are damaged, the pump housng (9) must be cleaned of any debrs caused by damaged gears. 0. Reassemble the pump by reversng the above steps. Refll the gear box n the pump housng wth fve ounces of Lubrplate (P/N -7) Performance Seres 60e

17 GB Repars at the unt.6 Replacng the Pressure Swtch / Transducer The followng procedure must only be performed by a Ttan Authorzed Servce Center. If the sprayer loses all pressure adjustment, or there s pant leakage from the front of the sprayer, the pressure swtch and/or transducer may need to be replaced.. Open the relef valve, valve poston PRIME (k crculaton). Swtch the unt OFF. Unplug the power plug from the outlet.. Remove the screw () that secures the pressure control knob () to the bottom of the pressure control knob (). Remove the knob ().. Loosen and remove the three front cover screws (). Remove the front cover (5).. Remove the screw (7) from the sde of the pressure swtch. Remove the bottom of the pressure control knob () from the top of the pressure swtch. 5. Remove the pressure swtch assembly (6) from the top of the transducer (8). 6. Unplug the pressure swtch (6) from the wre connector (0). Attenton Do not attempt to pull wres from the nsde of the pressure swtch assembly. If the pressure swtch wre connector (0) s not exposed from through the openng n the pump housng, pull gently on the wres untl the connector s shown through the openng. 7. Check pressure swtch contnuty at the connector. If the swtch s bad replace wth a new pressure swtch assembly. 8. Inspect the transducer (8) for the presence of pant. If there s pant, replace the transducer. If there s no pant, skp to step 9, below. a. Usng a wrench on the hex head of the transducer, loosen and remove the transducer assembly. b. Apply a generous amount of grease to the transducer O-rng (9). Renstall the transducer assembly and torque to n/ lbs. 9. Reconnect the wres (Refer to the Connecton Dagram, secton.9). 0. Push pressure swtch assembly (6) back onto the transducer untl t bottoms out on the transducer hex head.. Replace the screw (7) nto the sde of the pressure swtch.. See Resettng the Pressure Swtch Tmng, secton Performance Seres 60e Resettng the Pressure Swtch Tmng The followng procedure must only be performed by a Ttan Authorzed Servce Center. The components of the pressure swtch must be properly reassembled and adjusted n order for the pump to operate at the correct maxmum pressure. Perform ths procedure usng pressure gauge P/N Make sure the knob bottom () s nstalled n the pressure swtch ().. Vewng from the top, turn the knob bottom () counterclockwse as far as the teeth nsde the pressure swtch wll allow. If the stop () on the pressure swtch prevents the knob bottom from contnung to turn, remove the knob bottom, re-orent t on the teeth and contnue to turn t counterclockwse untl t stops.. Re-orent the knob tab aganst the pressure swtch tab stop.. Replace the front cover and secure wth the three screws. 5. Replace the pressure control knob nto the knob bottom but do not secure wth the screw. Turn the knob fully clockwse to maxmum. 6. Connect the pressure gauge to the outlet fttng. 7. Connect a hgh-pressure hose and gun to the pressure gauge. 8. Usng water as a meda, follow the steps n secton.. It s not necessary to attach a spray tp to the gun. Leave the pressure set to maxmum. 9. The sprayer should now be pressurzed at maxmum pressure. The pressure gauge should be readng between 9-07 bar. 0. If the pressure readng s below or above ths readng, the set screw down nsde the pressure swtch wll have to be adjusted. Adjust t per the gudelnes below usng a long hex wrench. a. If the pressure readng s below 9 bar, turn the set screw counterclockwse untl the pressure gauge reads between 9-07 bar. b. If the pressure readng s above 07 bar, releve pressure by turnng the valve handle to PRIME (k crculaton). Whle the sprayer s crculatng, turn the set screw clockwse slghtly and then turn the valve handle to SPRAY (p spray). Repeat ths untl the pressure readng decreases to a range of 9-07 bar.. When the pressure gauge reads between 9-07 bar, the pressure control knob s now set. Secure the pressure control knob wth the pressure control knob screw.

18 Repars at the unt GB.8 Replacng the Crcut Board The followng procedure must only be performed by a Ttan Authorzed Servce Center. Perform ths procedure usng Crcut Board Kt.. Open the relef valve, valve poston PRIME (k crculaton). Swtch the unt OFF. Unplug the power plug from the outlet.. Loosen and remove the four motor cover screws (). Remove the motor cover ().. Dsconnect the red and black wres that connect the crcut board () to the motor assembly ().. Dsconnect the whte wres that connect the crcut board to the pressure swtch. Attenton Do not attempt to pull wres from the nsde of the pressure swtch assembly. If the pressure swtch wre connector s not exposed from through the openng n the pump housng, pull gently on the wres untl the connector s shown through the openng. 5. Dsconnect the black wre that connects the crcut board to the crcut breaker (6). 6. Dsconnect the whte wre that connects the crcut board to the power swtch. 7. Loosen and remove the two crcut board screws (8). Remove the crcut board (). 8. Install the new crcut board () and secure wth the two crcut board screws (8). 9. Reconnect the wres that were dsconnected n steps -6 (Refer to the Connecton Dagram, secton.9). 0. Slde the motor cover over the motor. Secure the motor cover wth the four motor cover screws Performance Seres 60e

19 GB Repars at the unt.9 Performance Seres 60e connecton dagram f f Wth EMI flter Pos. Descrpton Power cord Power swtch f f g * EMI flter Pressure swtch a b 5 Crcut breaker 6 Motor 7 Capactors c e f g Pos. a b Descrpton Black / brown Green d a 5 6 g h g h g 7 h c d e f g h Whte / blue Blue Green / yellow Whte Black Red Brown e e e e f Wthout EMI flter Pos. Descrpton Power cord Power swtch Pressure swtch Crcut breaker 5 Motor a 6 Capactors b c e Pos. a Descrpton Black / brown b Green c Whte / blue h f g g g d e f g Blue Whte Black Red d a 5 f f 6 h Brown Performance Seres 60e 7

20 Appendx. Appendx. Selecton of tp To acheve faultless and ratonal workng, the selecton of the tp s of the greatest mportance. In many cases the correct tp can only be determned by means of a sprayng test. Some rules for ths: The spray jet must be even. If streaks appear n the spray jet the sprayng pressure s ether too low or the vscosty of the coatng materal to hgh. Remedy: Increase pressure or dlute coatng materal. Each pump conveys a certan quantty n proporton to the sze of the tp: The followng prncple s vald: large tp = low pressure small tp = hgh pressure There s a large range of tps wth varous sprayng angles. GB. Servcng and cleanng of Arless hard-metal tps Standard tps If a dfferent tp type has been ftted, then clean t accordng to manufacturer s nstructons. The tp has a bore processed wth the greatest precson. Careful handlng s necessary to acheve long durablty. Do not forget the fact that the hard-metal nsert s brttle! Never throw the tp or handle wth sharp metal objects. The followng ponts must be observed to keep the tp clean and ready for use:. Turn the relef valve handle fully counterclockwse (k Crculaton).. Swtch off the gasolne engne.. Dsmount the tp from the spray gun.. Place tp n an approprate cleanng agent untl all coatng materal resdue s dssolved. 5. If there s pressure ar, blow out tp. 6. Remove any resdue by means of a sharp wooden rod (toothpck). 7. Check the tp wth the help of a magnfyng glass and, f necessary, repeat ponts to 6.. Spray gun accessores Flat jet adjustng tp up to 50 bar (5 MPa Tp markng Bore mm Spray wdth at about 0 cm removal of spray object Pressure 00 bar (0 MPa) Use Flat jet adjustng tp Order No cm Pants cm Pants, fllers cm Pants, dspersons cm Rust protecton pants - dspersons cm Large-area coats -09 Contact protecton for the flat jet adjustment tp Order No A Tp extenson wth slewable knee jont (wthout tp) Length: 90 cm Order no Length: 80 cm Order no Tp extenson 5 cm, F-thread, Order no cm, G-thread, Order no cm, F-thread, Order no cm, G-thread, Order no cm, F-thread, Order no cm, G-thread, Order no cm, F-thread, Order no cm, G-thread, Order no Performance Seres 60e

21 . Arless tp table GB Appendx Ttan SC6+ tp up to bar (7 MPa) wthout tp G thread (7/8 - UN) for Graco/Ttan spray guns Order no All of the tps n the table below are suppled together wth the approprate gun flter. Applcaton Tp markng Spray angle Bore nch / mm Sprayng wdth mm ) Gun flter Order no. Water-thnnable and solvent-based pants and varnshes, ols, separatng agents / / / / / / / / / / red red red red red red red red red red Synthetc-resn pants PVC pants / / / / / / red red red red red red Pants, prmers Fllers / / / / / / red red red red red red Fllers Rust protecton pants / / / / / / yellow yellow yellow yellow yellow yellow Rust protecton pants Latex pants Dspersons / / / / / / yellow yellow yellow yellow yellow yellow Rust protecton pants Latex pants Dspersons / / / / / / whte whte whte whte whte whte Flame retardant / / / / / / / whte whte whte whte whte whte whte )Spray wdth at about 0 cm to the object and 00 bar (0 MPa) pressure wth synthetc-resn pant 0 DIN seconds. Performance Seres 60e 9

22 Appendx GB All of the tps n the table below are suppled together wth the approprate gun flter. Applcaton Tp markng Spray angle Bore nch / mm Sprayng wdth mm ) Gun flter Order no. Roof coatngs / / / / / 0.58 whte whte whte whte whte Thck-flm materals, Corroson protecton Spray fller / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte whte Heavy duty applcatons / / / / / / / / / / / /.0 green green green green green green green green green green green green )Spray wdth at about 0 cm to the object and 00 bar (0 MPa) pressure wth synthetc-resn pant 0 DIN seconds. 0 Performance Seres 60e

23 GB Appendx.5 TR Tp table The nnovatve changeover nozzle from Ttan combnes two nozzle cores nto one nozzle. TR Tp holder Order no Applcaton Cabnets, Furnture and Decks Tp markng ( / ) /07 /09 Doors & Trm 5/ 7/ Spray angle ( / ) 0º/0º 0º/0º 0º/0º 0º/0º Bore nch / mm 0.0 / / / / 0. Bore nch / mm / / / / 0. Sprayng wdth mm * Sprayng wdth mm * Gun flter red red yellow whte Order no Exteror Latex or Ol 55/ 50º/0º 0.05 / / 0.8 yellow Exteror Latex 57/ 59/ 5/5 Blockfller 55/ 65/7 Dluted jont compound 67/ 8/ WdeSpray Latex /5 /7 50º/0º 50º/0º 50º/0º 50º/0º 60º/0º 60º/0º 80º/0º º/0º º/0º 0.07 / / / / / / / / / / / / / / / / / / whte whte whte green green green green whte whte Frestop 55/ 50º/0º 0.05 / / 0.79 green Addtonal accessores for 60e Order no. Descrpton LX-80 spray gun, hose and tp A LX-80 II spray gun wth 57 tp / x 50 arless hose -8 LS-0 Lqud Sheld, quart -80 Pston Lube, 8 oz. bottle PantMate, quart Performance Seres 60e

24 Traduccón del manual de nstruccones orgnal E Advertenca! Atencón: Pelgro de lesones por nyeccón! Los equpos Arless producen unas presones de pulverzacón extremadamente altas. Nunca poner en contacto con el chorro de pulverzacón n los dedos, n las manos n otras partes del cuerpo! No drgr nunca la pstola de pulverzacón haca sí msmo, en dreccón a otras personas y a anmales. No utlzar jamás la pstola sn el protector contra contactos. No trate una lesón por pulverzacón como una lesón de corte nocua. En caso de lesones cutáneas por contacto con materal de recubrmento o dsolvente, consultar nmedatamente a un médco para un tratamento rápdo y correcto. Informe al médco sobre el materal de recubrmento o dsolvente utlzado. Antes de toda puesta en funconamento se tendrán en cuenta los puntos sguentes; conforme a las nstruccones de uso:. No utlzar equpo defectuoso.. Asegurar la pstola medante la palanca de segurdad que se encuentra en la msma.. Verfcar la presón de servco admtda por la manguera de alta presón y la pstola de pulverzacón.. Controlar la hermetcdad de todos los elementos de unón. Respetar estrctamente las nstruccones dadas para la lmpeza y el mantenmento del equpo que deben efectuarse con toda regulardad. Antes de cualquer trabajo en el equpo y durante todas las pausas de trabajo, respetar sn falta las reglas sguentes:. Descargar la presón de la pstola y la manguera.. Asegurar la pstola medante la palanca de segurdad que se encuentra en la msma.. Desconectar el aparato. Preste atencón a la segurdad! Performance Seres 60e